Handbook of Modern Grinding Technology


Book Description

The latest information indicates that the United States now spends in excess of $150 billion annually to perform its metal removal tasks using conventional machining technology. That estimate is increased from $115 billion 5 years ago. It becomes clear that metal removal technology is a very important candidate for rigorous investigation looking toward improvement of productivity within the manufacturing system. To aid in that endeavor, an extensive program of research has developed within the industrial community with the express purpose of establishing a new scientific and applied base that will provide principles upon which new manufacturing decisions can be made. One of the metal removal techniques that has the potential for great economic advantages is high-rate metal removal with related technologies. This text is concerned with the field of grinding as a subset of the general field of high-rate metal removal. Related processes (not covered in this text) include such topics as turning, drilling, and milling. In the final evaluation, the correct decision in the determination of a grinding process must necessarily include an understanding of the other methods of metal removal. The term grinding, as used herein, includes polishing, buffing, lapping, and honing as well as conventional definition: "... removing either metallic or other materials by the use of a solid grinding wheel".




Principles of Modern Grinding Technology


Book Description

Principles of Modern Grinding Technology, Second Edition, provides insights into modern grinding technology based on the author's 40 years of research and experience in the field. It provides a concise treatment of the principles involved and shows how grinding precision and quality of results can be improved and costs reduced. Every aspect of the grinding process--techniques, machines and machine design, process control, and productivity optimization aspects--come under the searchlight. The new edition is an extensive revision and expansion of the first edition covering all the latest developments, including center-less grinding and ultra-precision grinding. Analyses of factors that influence grinding behavior are provided and applications are presented assisted by numerical examples for illustration. The new edition of this well-proven reference is an indispensible source for technicians, engineers, researchers, teachers, and students who are involved with grinding processes. - Well-proven source revised and expanded by undisputed authority in the field of grinding processes - Coverage of the latest developments, such as ultra-precision grinding machine developments and trends in high-speed grinding - Numerically worked examples give scale to essential process parameters - The book as a whole and in particular the treatment of center-less grinding is considered to be unchallenged by other books




Handbook of Ceramics Grinding and Polishing


Book Description

Handbook of Ceramics Grinding and Polishing meets the growing need in manufacturing industries for a clear understanding of the latest techniques in ceramics processing. The properties of ceramics make them very useful as components—they withstand high temperatures and are durable, resistant to wear, chemical degradation, and light. In recent years the use of ceramics has been expanding, with applications in most industry sectors that use machined parts, especially where corrosion-resistance is required, and in high temperature environments. However, they are challenging to produce and their use in high-precision manufacturing often requires adjustments to be made at the micro and nano scale. This book helps ceramics component producers to do cost-effective, highly precise machining. It provides a thorough grounding in the fundamentals of ceramics—their properties and characteristics—and of the abrasive processes used to manipulate their final shape as well as the test procedures vital for success. The second edition has been updated throughout, with the latest developments in technologies, techniques, and materials. The practical nature of the book has also been enhanced; numerous case studies illustrating how manufacturing (machining) problems have been handled are complemented by a highly practical new chapter on the selection and efficient use of machine tools. - Provides readers with experience-based insights into complex and expensive processes, leading to improved quality control, lower failure rates, and cost savings - Covers the fundamentals of ceramics side-by-side with processing issues and machinery selection, making this book an invaluable guide for downstream sectors evaluating the use of ceramics, as well as those involved in the manufacturing of structural ceramics - Numerous case studies from a wide range of applications (automotive, aerospace, electronics, medical devices)




Grinding Technology


Book Description

Presenting a comprehensive treatment of grinding theory and its practical utilization, this edition focuses on grinding as a machining process using bonded abrasive grinding wheels as the cutting medium. It provides a description of abrasives and bonded abrasive cutting tools.




Modern Machining Technology


Book Description

This forward-thinking, practical book provides essential information on modern machining technology for industry with emphasis on the processes used regularly across several major industries. Machining technology presents great interest for many important industries including automotive, aeronautics, aerospace, renewable energy, moulds and dies, biomedical, and many others. Machining processes are manufacturing processes in which parts are shaped by the removal of unwanted material; these processes cover several stages and are usually divided into the following categories: cutting (involving single point or multipoint cutting tools); abrasive processes (including grinding and advanced machining processes, such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining). - Provides essential information on modern machining technology, with emphasis on the processes used regularly across several major industries - Covers several processes and outlines their many stages - Contributions come from a series of international, highly knowledgeable and well-respected experts




Handbook of Research on Green Engineering Techniques for Modern Manufacturing


Book Description

Green manufacturing has developed into an essential aspect of contemporary manufacturing practices, calling for environmentally friendly and sustainable techniques. Implementing successful green manufacturing processes not only improves business efficiency and competitiveness but also reduces harmful production in the environment. The Handbook of Research on Green Engineering Techniques for Modern Manufacturing provides emerging perspectives on the theoretical and practical aspects of green industrial concepts, such as green supply chain management and reverse logistics, for the sustainable utilization of resources and applications within manufacturing and engineering. Featuring coverage on a broad range of topics such as additive manufacturing, integrated manufacturing systems, and machine materials, this publication is ideally designed for engineers, environmental professionals, researchers, academicians, managers, policymakers, and graduate-level students seeking current research on recent and sustainable practices in manufacturing processes.




Analysis of Material Removal Processes


Book Description

Metal removal processes - cutting and grinding in this book - are an integral part of a large number of manufacturing systems, either as the primary manufacturing process, or as an important part of preparing the tooling for other manufacturing processes. In recent years, industry and educational institutions have concentrated on the metal removal system, perhaps at the expense of the process. This book concentrates on metal removal processes, particularly on the modeling aspects that can either give a direct answer or suggest the general requirements as to how to control, improve or change a metal removal process. This modeling knowledge is more important with automated computer controlled systems than it has ever been before, because quantitative knowledge is needed to design and operate these systems. This senior undergraduate/graduate textbook is aimed at providing the quantitative knowledge, often times at an elementary level, for handling the technological aspects of setting up and operating a metal removal process and interpreting the experience of planning, operating and improving a metal removal process based on rule of thumb approaches.




Handbook of Modern Coating Technologies


Book Description

Handbook of Modern Coating Technologies: Application and Development reviews recent applications and developments of modern coating technologies. The topics in this volume consist of role of antibacterial coatings in the development of biomaterials, insights of technologies for self-healing organic coatings, sensor applications, application of carbon nanotubes–based coating in the field of art conservation, oxide-based self-cleaning and corrosion-protective coatings, protective coatings for wood, applications of optical coatings on spectral selective structures, application of natural antimicrobial coating for controlling foodborne pathogens on meat and fresh produce, efficacy of antimicrobial coating in reducing pathogens on meat, composite membrane: fabrication, characterization, and applications, development of nanostructured HVOF coatings on high strength steel components for turbine blades, nanoscale multilayered composite coating, applications of sol–gel coatings, application of graphene in protective coating industry, application of coatings in outdoor high-voltage installations, defects and doping effects in thin films of transparent and conductive oxides, and functional coatings for lab-on-a-chip systems based on phospholipid polymers.




Enhanced Heat Transfer Mechanism of Nanofluid MQL Cooling Grinding


Book Description

In today’s modern world, the manufacturing industry is embracing an energy-efficient initiative and adopting green techniques. One aspect that has failed to adopt this scheme is flood grinding. Current flood grinding methods increase the treatment cost of grinding fluid and waste large quantities. In order to remain sustainable and efficient, in-depth research is necessary to study green grinding technologies that can ensure machining precision and surface quality of workpiece and reduce grinding fluid-induced environmental pollution. Enhanced Heat Transfer Mechanism of Nanofluid MQL Cooling Grinding provides emerging research exploring the theoretical and practical aspects of nanofluid lubrication and its application within grinding flow and green manufacturing. Featuring coverage on a broad range of topics such as airflow distribution, morphology analysis, and lubrication performance, this book is ideally designed for mechanical professionals, engineers, manufacturers, researchers, scientists, academicians, and students seeking current research on clean and low-carbon precision machining methods.




Metal Cutting Theory and Practice


Book Description

Metal cutting applications span the entire range from mass production to mass customization to high-precision, fully customized designs. The careful balance between precision and efficiency is maintained only through intimate knowledge of the physical processes, material characteristics, and technological capabilities of the equipment and workpieces involved. The best-selling first edition of Metal Cutting Theory and Practice provided such knowledge, integrating timely research with current industry practice. This brilliant reference enters its second edition with fully updated coverage, new sections, and the inclusion of examples and problems. Supplying complete, up-to-date information on machine tools, tooling, and workholding technologies, this second edition stresses a physical understanding of machining processes including forces, temperatures, and surface finish. This provides a practical basis for troubleshooting and evaluating vendor claims. In addition to updates in all chapters, the book features three new chapters on cutting fluids, agile and high-throughput machining, and design for machining. The authors also added examples and problems for additional hands-on insight. Rounding out the treatment, an entire chapter is devoted to machining economics and optimization. Endowing you with practical knowledge and a fundamental understanding of underlying physical concepts, Metal Cutting Theory and Practice, Second Edition is a necessity for designing, evaluating, purchasing, and using machine tools.