Handbook of Hot-dip Galvanization


Book Description

Hot-dip galvanization is a method for coating steel workpieces with a protective zinc film to enhance the corrosion resistance and to improve the mechanical material properties. Hot-dip galvanized steel is the material of choice underlying many modern buildings and constructions, such as train stations, bridges and metal domes. Based on the successful German version, this edition has been adapted to include international standards, regulations and best practices. The book systematically covers all steps in hot-dip galvanization: surface pre-treatment, process and systems technology, environmental issues, and quality management. As a result, the reader finds the fundamentals as well as the most important aspects of process technology and technical equipment, alongside contributions on workpiece requirements for optimal galvanization results and methods for applying additional protective coatings to the galvanized pieces. With over 200 illustrated examples, step-by-step instructions, presentations and reference tables, this is essential reading for apprentices and professionals alike.







Corrosion Resistance of Zinc and Zinc Alloys


Book Description

A cornerstone reference in the field, this work analyzes available information on the corrosion resistance of zinc and its alloys both as solid materials and as coatings on steel, detailing the corrosion resistance of zinc in atmospheric, aqueous, underground and chemical environments. Corrosion Resistance of Zinc and Zinc Alloys illustrates the nu




Duplex Systems


Book Description

This book is unique in several aspects. • It is the first comprehensive text ever written on the subject of duplex systems, which is the generic term for painted hot-dip galvanized steel. • Both the traditional batch hot-dip galvanizing process and the modern sheet galvanizing processes are covered. • The author offers a combination of practical information, which will enable the engineer to select the proper materials, and scientific background information. • The practical guidelines are backed up and supported by an impressive amount of technical and scientific discussions and justifications. • Modern surface analysis tools and recent applications are described. • The world literature on the subject matter is covered and is up to date. Duplex systems, which are based on the synergistic effect of galvanizing and painting, offer maximum protection against corrosion of steel surfaces in environments where galvanized steel alone cannot offer a sufficiently long resistance against rust formation. Since adhesion problems can be eliminated by the correct application of special paint products, and by sophisticated surface pretreatment and modern surface analyzing methods, duplex systems are nowadays used in a large number of industrial and domestic applications. Major savings can thus be achieved on materials and maintenance cost. Duplex systems serve also where colour is required, e.g. for aesthetic reasons, for enhancing visibility or for camouflaging. The author of this book has an unsurpassed experience in this field and the many case histories of successful (and unsuccessful) use of duplex systems for corrosion prevention provide a wealth of practical information. Including 108 colour illustrations, the book will be useful to a large group of industries, such as the paint, metallurgical, galvanizing, building, automotive, electrical and chemical industries.




Hot-Dip Galvanizing of Steel Structures


Book Description

Hot-Dip Galvanizing of Steel Structures contains practical information that is useful for both researchers in hot-dip galvanizing and engineers, designers, and inspectors. The book draws from the empirical experience and research of the authors, complementing the current state of knowledge of morphological variations of the coating and causes of coating delamination. The book includes chapters devoted to qualitative tests of the coating, and to methods of making corrections. A section describing the principle of protecting steel against corrosion through zinc coating is also provided, along with an extensive chapter on the principles of good design for hot-dip galvanizing. The chapter related to the safety of hot-dip galvanized steel structures offers a new hypothesis about the mechanism of nucleation of LMAC cracks during hot-dip galvanizing, thus enriching the knowledge regarding this phenomenon. - Provides practical information on hot-dip galvanizing from a scientific-disciplinary perspective, including coverage of design principles, reliability of galvanized structures, and legal aspects - Features chapters devoted to qualitative assessments of the surface treatment and methods for correcting problems - Includes discussion of hot-dip galvanizing with regard to environmental aspects and sustainable development




Corrosion Protection of Reinforcing Steels


Book Description

It has long been recognised that corrosion of steel is extremely costly and affects many industry sectors, including concrete construction. The cost of corrosion of steel reinforcement within concrete is estimated at many billions of dollars worldwide. The corrosion of steel reinforcement represents a deterioration of the steel which in turn detrimentally affects its performance and therefore that of the concrete element within which it has been cast. A great amount of work has been undertaken over the years concerning the prevention of corrosion of steel, including the application of coatings, which has included the study of the process of corrosion itself, the properties of reinforcing steels and their resistance to corrosion as well as the design of structures and the construction process. The objective of fib Bulletin 49 is to provide readers with an appreciation of the principles of corrosion of reinforcing steel embedded in concrete and to describe the behaviour of particular steels and their coatings as used to combat the effects of such corrosion. These include galvanised reinforcement, epoxy coated reinforcement, and stainless reinforcing steel. It also provides information on the relative costs of the materials and products which it covers. It does not deal with structure design or the process of construction or with the post-construction phase of structure management including repair. It is hoped that it will nevertheless increase the understanding of readers in the process of corrosion of reinforcing steels and the ability of key materials and processes to reduce its harmful effects.




Corrosion and Electrochemistry of Zinc


Book Description

Humankind's use of zinc stretches back to antiquity, and it was a component in some of the earliest known alloy systems. Even though metallic zinc was not "discovered" in Europe until 1746 (by Marggral), zinc ores were used for making brass in biblical times, and an 87% zinc alloy was found in prehistoric ruins in Transylvania. Also, zinc (the metal) was produced in quantity in India as far back as the thirteenth century, well before it was recognized as being a separate element. The uses of zinc are manifold, ranging from galvanizing to die castings to electronics. It is a preferred anode material in high-energy-density batteries (e.g., Ni/Zn, Ag/Zn, ZnJair), so that its electrochemistry, particularly in alkaline media, has been extensively explored. In the passive state, zinc is photoelectrochemically active, with the passive film displaying n-type characteristics. For the same reason that zinc is considered to be an excellent battery anode, it has found extensive use as a sacrificial anode for the protection of ships and pipelines from corrosion. Indeed, aside from zinc's well-known attributes as an alloying element, its widespread use is principally due to its electrochemical properties, which include a well-placed position in the galvanic series for protecting iron and steel in natural aqueous environments and its reversible dissolution behavior in alkaline solutions.




Zinc Coatings. Guidelines and Recommendations for the Protection Against Corrosion of Iron and Steel in Structures. Hot Dip Galvanizing


Book Description

Metal coatings, Zinc, Corrosion protection, Corrosion, Iron, Steels, Structural steels, Corrosion resistance, Hot-dip coating, Hot-dip galvanizing, Design, Structures, Metal sections, Fasteners, Welding, Thickness, Grades (quality), Castings, Surfaces




Galvanized Steel Reinforcement in Concrete


Book Description

Reinforced concrete is one of the most widely used modern materials of construction. It is comparatively cheap, readily available, and suitable for a variety of building and construction applications. Galvanized Steel Reinforcement in Concrete provides a detailed resource covering all aspects of this important material. Both servicability and durability aspects are well covered, with all the information needed maximise the life of buildings constructed from it. Containing an up-to-date and comprehensive collection of technical information and data from world renound authors, it will be a valuable source of reference for academics, researchers, students and professionals alike. - Provides information vital to prolong the life of buildings constructed from this versatile material - Brings together a disparate body of knowledge from many parts of the world into a concise and authoritative text - Containing an up-to-date and comprehensive collection of technical information




Hot-dip Galvanizing


Book Description

The demand for more durable fasteners to extend the life of equipment such as fishing vessels makes this illustrated introduction to hot-dip galvanizing an invaluable addition to the bookshelves of works managers, engineers, government officials and field project officers.Hot-dip galvanizing is a cost-effective method of protecting cast iron or steel components from corrosion by coating them in zinc, thereby increasing the life of nuts, bolts and other items normally exposed to the elements.The first section of this book describes wet, dry and 'old dry' processes of hot-dip galvanizing, including health and safety, principles and benefits, equipment, materials, power supply, maintenance and quality control. The processes are illustrated with flow diagrams and there are tables to compare the relative benefits of the different options.The second section covers the specification and costing for a galvanizing plant once the market requirements have been established and the best method has been selected.