Injection Molds for Beginners


Book Description

This applications-oriented book describes the construction of an injection mold from the ground up. Included are explanations of the individual types of molds, components, and technical terms; design procedures; techniques, tips, and tricks in the construction of an injection mold; and pros and cons of various solutions. Based on a plastic part ("bowl with lid") specially developed for this book, easily understandable text and many illustrative pictures and drawings provide the necessary knowledge for practical implementation. Step by step, the plastic part is modified and enhanced. The technologies and designs that are additionally needed for an injection mold are described by engineering drawings. Maintenance and repair, and essential manufacturing techniques are also discussed. Now if full color, this second edition builds on the success of the first, with updates and small corrections throughout, as well as an new expanded section covering the process chain.




Injection Molds and Molding


Book Description




Injection Mold Design Engineering


Book Description

This book provides a vision and structure to finally synergize all the engineering disciplines that converge in the mold design process. The topics are presented in a top-down manner, beginning with introductory definitions and the "big picture" before proceeding to layout and detailed design of molds. The book provides very pragmatic analysis with worked examples that can be readily adapted to "real world" mold design applications. It should help students and practitioners to understand the inner workings of injection molds and encourage them to think "outside the box" in developing innovative and highly functional mold designs. Contents: · Introduction to mold functions, types, and components · Review of design for injection molding · Cost estimation and optimization · Mold layout design including cavity layout, sizing, and materials selection · Cavity, runner system, and gating analysis and design · Cooling system analysis and design · Venting, shrinkage, and warpage analysis and strategies · Ejection force analysis and ejection system designs · Stress and deflection analysis with structural system designs · A survey of advanced mold designs




SPC


Book Description

The intention of this book is to teach SPC and its application to specific processes in an integrated fashion. Many SPC training programs are taught by people that are very familiar with statistics but know little about plastics processing technology. However, successful implementation of SPC requires an understanding of SPC as well as process know-how. This book, therefore, aims to teach not only the principles of SPC but also basic injection molding and extrusion process technology.




How to Make Injection Molds


Book Description

Economic success in the plastics processing industry depends on the quality, precision, and reliability of its most common tool: the injection mold. Consequently, misjudgments in design and mistakes in the manufacturing of molds can result in grave consequences. This comprehensive handbook for the design and manufacture of injection molds covers all aspects of how to successfully make injection molds from a practical as well as from a theoretical point of view. It should serve as an indispensable reference work for everyone engaged in mold making. "...an example of how books should be written ... will be used by molders, mold designers and mold makers and will become a standard." (Polymer News) Contents: · Materials for Injection Molds · Mold Making Techniques · Estimating Mold Costs · The Injection Molding Process · Design of Runner Systems · Design of Gates · Venting of Molds · Heat Exchange System · Shrinkage · Mechanical Design · Shifting of Cores · Ejection · Alignment and Changing of Molds · Computer-Aided Mold Design and Construction · Maintenance of Injection Molds · Measuring in Injection Molds · Temperature Controllers · Mold Standards · Correction of Molding Defects · Special Processes - Special Molds




Understanding Injection Molds


Book Description

Understanding Injection Molds opens up the entire subject of injection mold technology, including numerous special procedures, in a well-grounded and practical way. It is specifically intended for beginners, young professionals, business owners, and engineering students.The chapters are clearly structured and easy to understand. The book is designed so that it provides a complete basic knowledge of injection molds in chronological order as well as day-to-day guidance and advice. The numerous color figures facilitate a rapid understanding of the content, which is especially helpful to the beginner who wants to learn about injection molds quickly.In the forefront of the description are thermoplastic molds. Divergent processes for thermoset or elastomer molds are explained at the end of each chapter. This book captures the current state of the art, and is written by authors who are specialists in the field.The second edition has been updated and improved throughout.




Injection Molding Handbook


Book Description

This third edition has been written to thoroughly update the coverage of injection molding in the World of Plastics. There have been changes, including extensive additions, to over 50% of the content of the second edition. Many examples are provided of processing different plastics and relating the results to critiCal factors, which range from product design to meeting performance requirements to reducing costs to zero-defect targets. Changes have not been made that concern what is basic to injection molding. However, more basic information has been added concerning present and future developments, resulting in the book being more useful for a long time to come. Detailed explanations and interpretation of individual subjects (more than 1500) are provided, using a total of 914 figures and 209 tables. Throughout the book there is extensive information on problems and solutions as well as extensive cross referencing on its many different subjects. This book represents the ENCYCLOPEDIA on IM, as is evident from its extensive and detailed text that follows from its lengthy Table of CONTENTS and INDEX with over 5200 entries. The worldwide industry encompasses many hundreds of useful plastic-related computer programs. This book lists these programs (ranging from operational training to product design to molding to marketing) and explains them briefly, but no program or series of programs can provide the details obtained and the extent of information contained in this single sourcebook.




Plastic Part Design for Injection Molding


Book Description

The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.




Injection Molds


Book Description

The original edition of Injection Molds proved to be an invaluable aid for everyone involved in the design and construction of injection molds. This new edition represents a fully revised, expanded, and up-to-date version of this popular guide. It incorporates the latest advances, such as the advent of computer-aided engineering, which have revolutionized the field, but it is written with the added perspective provided by years of experience in mold making and design. A general introduction familiarizes the reader with basic design details, including the types of injection molds, runners and gates, temperature control, types of ejectors, standard components and specialized designs, material varieties, and so forth. This is followed by over 100 examples that illustrate the types of molds described. These are presented according to classification: standard molds (two-plate, split-cavity, stripper-plate, and three-plate molds), stack molds, hot-runner molds, cold-runner molds, and special-design molds. The various hot-runner systems and the large molds that have gained in importance have been given special attention. Like the first edition, this book is a valuable resource that belongs in the library of every mold maker. It covers almost every problem likely to be encountered in the process, with a wealth of practical tips and proven shortcuts. The tested designs offered here are shown in full drawings, with detailed descriptions.