Installation and Operational Comparison of Five Bridge Deck Cathodic Protection Systems


Book Description

This report compares the application and testing of the following five independent cathodic protection (CP) systems installed on three reinforced concrete bridge decks: 1) Coke Breeze; 2) Metallized Zinc; 3) Raychem "Ferex 100"; 4) Eltech "Elgard 210"; 5) Conductive Polymer. All five CP systems were installed under a single contract and work was performed by the same contractor during the summer of 1988. Construction methods, materials, and the difficulties encountered in installing each type of system are included. During the six year study period (November 1988 to November 1994), all five systems were monitored regularly. Parameters monitored were driving voltage, current density, and polarization decay. The efficiency of providing corrosion protection for each system based on these parameters is compared.







Cathodic protection for reinforced concrete bridge deck, Big Spring


Book Description

Five individual cathodic protection systems were installed on the U.S. 87 Missouri-Pacific Railroad overpass structure in Big Spring, Texas. The cathodic protection systems were installed in October 1988 as a demonstration project to compare the various systems. Three distributed anode types were used to protect the bridge deck: (1) titanium mesh; (2) conductive polymer; and (3) carbon strand. A hot-sprayed zinc conductive coating anode was applied to sidewalks and a median on the bridge deck, and a conductive paint anode was applied to a bridge bent. Performance data have been collected for each system since installation. The purpose of this study was to assess the performance of the five different cathodic protection systems installed on the Big Spring bridge.







A Slotted Cathodic Protection System for Bridge Decks


Book Description

A non-overlay, slotted cathodic protection system was installed two years ago on a concrete bridge deck in Virginia. The design, installation, and operation of this system are fairly straightforward. A protective current density of 1.6 mA/ft2 (17 mA/m2) as determined by E-log I curves has been applied constantly on the deck. Various tests have shown that polarization of the structure has been achieved. After more than 18 months in service, the various components of this system appeared to be in good condition.










Cathodic Protection of Concrete Bridges


Book Description

This document provides explanation, guidance, and direction concerning cathodic protection of concrete bridge elements to the highway engineer who wants to incorporate cathodic protection in a bridge project. The manual which provides background information on corrosion fundamentals, is divided into 3 parts: design, construction, and operation and maintenance. An appendix provides standard specifications for cathodic protection systems for both decks and substructures. The document is intended to be a useful reference for engineers who design and prepare specifications or who oversee turnkey operations.




Initial Analysis of Cathodic Protection Systems on US 87 Railroad Overpass Bridge, Big Spring, Texas


Book Description

Five individual cathodic protection systems were installed on the U.S. 87 Missouri-Pacific Railroad overpass structure in Big Spring, Texas. The cathodic protection systems were installed in October 1988 as a demonstration project to compare the various systems. Three distributed anode types were used to protect the bridge deck: (1) titanium mesh; (2) conductive polymer; and (3) carbon strand. A hot-sprayed zinc conductive coating anode was applied to sidewalks and a median on the bridge deck, and a conductive paint anode was applied to a bridge bent. Performance data have been collected for each system since installation. The titanium mesh anode continues to function while the conductive polymer anode has failed and the carbon strand anode exhibits instability. The hot-sprayed zinc anode system failed early in the study and the conductive paint anode system shows signs of failure.




Cathodic Bridge Deck Protection


Book Description

Five systems of cathodic protection were installed on the US 87 Missouri-Pacific Railroad overpass in Big Spring, Texas. The design and construction of the systems are summarized in this report. The Federal Highway Administration sponsored the demonstration project, which was intended to be used as a means of comparing the various systems. Later reports will provide updates of how effectively the systems operate in this installation.