Apparel Engineering


Book Description

Apparel Engineering is a term to explain the industrial engineering activities to be used in Apparel Production process, this will include methods to reduce Man, Machine and Material wastage in the Apparel Production process, it includes selection of right tools and machines, training to the operators for quality and fast production, material management, ergonomics to use in apparel industry, methods development and advanced production planning and development of method study and Workstudy applications in production process, Line balancing to product handling. The whole booklet is capsuled to easy knowledge by reducing long theories. Maximum real time data from industry are used to generate and explain the calculations so that the methods can easily be adapted to industries by their industrial Engineers. I this book, author has tried to explain the ideas of, Wastages, Facility Layout and Material Planning, Material Flow system, Plant Layouts, Factory layout, Economics of Material Handling, Production Systems, Capacity planning, Marker Planning & cutting, Processing of fabric faults, Marker utilisation, Cut order planning, Workstudy Procedures, Micromotion studies, Production studies, Work Measurement Techniques, Performance rating, Allowances, Industrial Ergonomics, Principles of Motion Economy, Production Planning Process, Line Planning, Capacity Planning, Line Balancing, WIP, Scheduling Orders, Manufacturing Lead Time, Load Levelling, Scheduling Bottlenecks, Operation Scheduling, Production Reporting, Job evaluation & Compensation, Designing wage structure, Incentive plan etc This book will serve as one best reference to the Apparel Engineers in the garment industry, asl well as learners and professions.




Introduction to Apparel Engineering


Book Description

This book will serve as one best reference to the Apparel Engineers in the garment industry, as well as learners and professions. Apparel Engineering is a term to explain the industrial engineering activities to be used in Apparel Production process, this will include methods to reduce Man, Machine and Material wastage in the Apparel Production process, it includes selection of right tools and machines, training to the operators for quality and fast production, material management, ergonomics to use in apparel industry, methods development and advanced production planning and development of method study and Workstudy applications in production process, Line balancing to product handling. The whole booklet is capsuled to easy knowledge by reducing long theories. Maximum real time data from industry are used to generate and explain the calculations so that the methods can easily be adapted to industries by their industrial Engineers. In this book, author has tried to explain the ideas of, Wastage, Facility Layout and Material Planning, Material Flow system, Plant Layouts, Factory layout, Economics of Material Handling, Production Systems, Capacity planning, Marker Planning & cutting, Processing of fabric faults, Marker utilisation, Cut order planning, Workstudy Procedures, Micromotion studies, Production studies, Work Measurement Techniques, Performance rating, Allowances, Industrial Ergonomics, Principles of Motion Economy, Production Planning Process, Line Planning, Capacity Planning, Line Balancing, WIP, Scheduling Orders, Manufacturing Lead Time, Load Levelling, Scheduling Bottlenecks, Operation Scheduling, Production Reporting, Job evaluation & Compensation, Designing wage structure, Incentive plan etc Second edition has many more ad-ones and data tables for professional reference.




Apparel Manufacturing Technology


Book Description

This book aims to provide a broad conceptual and theoretical perspective of apparel manufacturing process starting from raw material selection to packaging and dispatch of goods. Further, engineering practices followed in an apparel industry for production planning and control, line balancing, implementation of industrial engineering concepts in apparel manufacturing, merchandising activities and garment costing have been included, and they will serve as a foundation for future apparel professionals. The book addresses the technical aspects in each section of garment manufacturing process with considered quality aspects. This book also covers the production planning process and production balancing activities. It addresses the technical aspects in each section of garment manufacturing process and quality aspects to be considered in each process. Garment engineering questions each process/operation of the total work content and can reduce the work content and increase profitability by using innovative methods of construction and technology. This book covers the production planning process, production balancing activities, and application of industrial engineering concepts in garment engineering. Further, the merchandising activities and garment costing procedures will deal with some practical examples. This book is primarily intended for textile technology and fashion technology students in universities and colleges, researchers, industrialists and academicians, as well as professionals in the apparel and textile industry.




Automation in Garment Manufacturing


Book Description

Automation in Garment Manufacturing provides systematic and comprehensive insights into this multifaceted process. Chapters cover the role of automation in design and product development, including color matching, fabric inspection, 3D body scanning, computer-aided design and prototyping. Part Two covers automation in garment production, from handling, spreading and cutting, through to finishing and pressing techniques. Final chapters discuss advanced tools for assessing productivity in manufacturing, logistics and supply-chain management. This book is a key resource for all those engaged in textile and apparel development and production, and is also ideal for academics engaged in research on textile science and technology. - Delivers theoretical and practical guidance on automated processes that benefit anyone developing or manufacturing textile products - Offers a range of perspectives on manufacturing from an international team of authors - Provides systematic and comprehensive coverage of the topic, from fabric construction, through product development, to current and potential applications




Design of Clothing Manufacturing Processes


Book Description

The era of mass manufacturing of clothing and other textile products is coming to an end; what is emerging is a post-industrial production system that is able to achieve the goal of mass-customised, low volume production, where the conventional borders between product design, production and user are beginning to merge. To continue developing knowledge on how to design better products and services, we need to design better clothing manufacturing processes grounded in science, technology, and management to help the clothing industry to compete more effectively. Design of clothing manufacturing processes reviews key issues in the design of more rapid, integrated and flexible clothing manufacturing processes.The eight chapters of the book provide a detailed coverage of the design of clothing manufacturing processes using a systematic approach to planning, scheduling and control. The book starts with an overview of standardised clothing classification systems and terminologies for individual clothing types. Chapter 2 explores the development of standardised sizing systems. Chapter 3 reviews the key issues in the development of a garment collection. Chapters 4 to 7 discuss particular aspects of clothing production, ranging from planning and organization to monitoring and control. Finally, chapter 8 provides an overview of common quality requirements for clothing textile materials.Design of clothing manufacturing processes is intended for R&D managers, researchers, technologists and designers throughout the clothing industry, as well as academic researchers in the field of clothing design, engineering and other aspects of clothing production. - Considers in detail the design of sizing and classification systems - Discusses the planning required in all aspects of clothing production from design and pattern making to manufacture - Overviews the management of clothing production and material quality requirements




Kinetic Garment Construction


Book Description

Fashion designers are presented with a range of methods and concepts for pattern cutting are presented, the main body of these methods, both traditional and contemporary, is predominately based on a theoretical approximation of the body that is derived from horizontal and vertical measurements of the body in an upright position: the tailoring matrix. As a consequence, there is a lack of interactive and dynamic qualities in methods connected to this paradigm of garment construction, from both expressional and functional perspectives. This work proposes and explores an alternative paradigm for pattern cutting that includes a new theoretical approximation of the body as well as a more kinetic method for garment construction that, unlike the prevalent theory and its related methods, takes as its point of origin the interaction between the anisotropic fabric and the biomechanical structure of the body. As such, the research conducted here is basic research, aiming to identify fundamental principles for garment construction. Based on some key principles found in the works of Geneviève Sevin-Doering and in pre-tailoring methods for constructing garments, the proposed theory for – and method of – garment construction was developed through concrete experiments by cutting and draping fabrics on live models. Instead of a static matrix of a non-moving body, the result is a kinetic construction theory of the body that is comprised of balance directions and key biomechanical points, along with an alternative draping method for dressmaking. This methodology challenges the fundamental relationship between dress, garment construction, and the body, working from the body outward, as opposed to the methods that are based on the prevalent paradigm of the tailoring matrix, which work from the outside toward the body. This alternative theory for understanding the body and the proposed method of working allows for diverse expressions and enhanced functional possibilities in dress.




Clothing Biosensory Engineering


Book Description

Human sensory perception of clothing involves a series of complex interactive processes, including physical responses to external stimuli, neurophysiological processes for decoding stimuli through the biosensory and nervous systems inside the body, neural responses to psychological sensations, and psychological processes for formulating preferences and making adaptive feedback reactions.Clothing biosensory engineering is a systematic and integrative way of translating consumers' biological and sensory responses, and psychological feelings and preferences about clothing, into the perceptual elements of design. It is a link between scientific experimentation and commercial application to develop economic solutions to practical technical problems.Clothing biosensory engineering quantifies the decision-making processes through which physics, mathematics, neurophysiological and engineering techniques are applied to optimally convert resources to meet various sensory requirements – visual/thermal/mechanical. It includes theoretical and experimental observations, computer simulations, test methods, illustrations and examples of actual product development. - Describes the process of Clothing biosensory engineering in detail - Quantifies the decision making processes applied to optimally convert resources to meet various sensory requirements - Includes theoretical and experimental observations and examples of actual product development




Garment Manufacturing Technology


Book Description

Garment Manufacturing Technology provides an insiders' look at this multifaceted process, systematically going from design and production to finishing and quality control. As technological improvements are transforming all aspects of garment manufacturing allowing manufacturers to meet the growing demand for greater productivity and flexibility, the text discusses necessary information on product development, production planning, and material selection. Subsequent chapters covers garment design, including computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction. Garment finishing, quality control, and care-labelling are also presented and explored. - Provides an insiders look at garment manufacturing from design and production to finishing and quality control - Discusses necessary information on product development, production planning, and material selection - Includes discussions of computer-aided design (CAD), advances in spreading, cutting and sewing, and new technologies, including alternative joining techniques and seamless garment construction - Explores garment finishing, quality control, and care labelling




Circular Economy in Textiles and Apparel


Book Description

Circular Economy in Textiles and Apparel: Processing, Manufacturing, and Design is the first book to provide guidance on this subject, presenting the tools for implementing this paradigm and their impact on textile production methods. Sustainable business strategies are also covered, as are new design methods that can help in the reduction of waste. Drawing on contributions from leading experts in industry and academia, this book covers every aspect of this increasingly important subject and speculates on future developments. - Provides case studies on the circular economy in operation in the textiles industry - Identifies challenges to implementation and areas where more research is needed - Draws on both industrial innovation and academic research to explain an emerging topic with the potential to entirely change the way we make and use clothing




Industrial Engineering in Apparel Manufacturing


Book Description

While there is pressure (from buyers), inclination (within self to do better) and a heightened aspiration among apparel manufacturers to use Industrial Engineering (IE) like other more industrialized sectors, there is no specific book as such dealing with IE in relation to apparel manufacturing. The existing books that are already written on IE possess academic rigour and generic functions applicable across industries, thus making it difficult for the practitioners to refer and clear discrete doubts related to apparel manufacturing. Undoubtedly, work study is the centrepiece of Industrial Engineering; however apart from work study, industrial engineers in apparel industry are also supposed to perform various other functions like preparing operation breakdown and operation flow chart, selecting machine type and attachment and workaids, planning machine layout for maximizing unidirectional material movement, optimising inventory and storage space and maintaining workplace health and safety. These are some of the areas that often lack significant attention. This practitioner’s handbook is an amalgamation of theory and practices, including steps of implementation and common mistakes. A balanced approached is taken to make it equally meaningful and useful for the academics as well as the industry. A unique section titled “industry practices” is incorporated at the end of each chapter which shares the typical practices, constraints and benefits accrued by the industry, which will give meaningful insight to the readers and help them relate theory with actual practice.