Investigation on Flame Characteristics and Burner Operability Issues of Oxy-Fuel Combustion


Book Description

Oxy-fuel combustion has been used previously in a wide range of industrial applications. Oxy- combustion is carried out by burning a hydrocarbon fuel with oxygen instead of air. Flames burning in this configuration achieve higher flame temperatures which present opportunities for significant efficiency improvements and direct capture of CO2 from the exhaust stream. In an effort to better understand and characterize the fundamental flame characteristics of oxy-fuel combustion this research presents the experimental measurements of flame stability of various oxyfuel flames. Effects of H2 concentration, fuel composition, exhaust gas recirculation ratio, firing inputs, and burner diameters on the flame stability of these fuels are discussed. Effects of exhaust gas recirculation i.e. CO2 and H2O (steam) acting as diluents on burner operability are also presented. The roles of firing input on flame stability are then analyzed. For this study it was observed that many oxy-flames did not stabilize without exhaust gas recirculation due to their higher burning velocities. In addition, the stability regime of all compositions was observed to decrease as the burner diameter increased. A flashback model is also presented, using the critical velocity gradient gF) values for CH4-O2-CO2 flames. The second part of the study focuses on the experimental measurements of the flow field characteristics of premixed CH4/21%O2/79%N2 and CH4/38%O2/72%CO2 mixtures at constant firing input of 7.5 kW, constant, equivalence ratio of 0.8, constant swirl number of 0.92 and constant Reynolds Numbers. These measurements were taken in a swirl stabilized combustor at atmospheric pressure. The flow field visualization using Particle Imaging Velocimetry (PIV) technique is implemented to make a better understanding of the turbulence characteristics of CH4/air and CH4/38%O2/72%CO2 combustion. The velocity fluctuations, turbulence intensities and local propagation velocities along the combustion chamber have been determined. The turbulent intensities increase as we move away from the combustor axis. CH4-38%O2-72%CO2 flames have low radial velocity and turbulent intensity distributions at different axial distances when compared with CH4-Air flames.







Laser-based Investigation of Gas and Solid Fuel Combustion under Oxy-Fuel Atmosphere


Book Description

Oxy-fuel combustion has the potential to reduce the atmospheric CO2-emissions of fossil fuel power plants by burning gaseous or solid fuels under an atmosphere of carbon dioxide and oxygen. The combustion under oxy-fuel operating conditions, however, is accompanied by major changes in the combustion behavior. The underlying chemical and physical processes are complex and highly coupled, which impedes investigations and modeling. Since tactile and most of the optical measurement techniques fail under the sensitive and simultaneously harsh environments of oxy-fuel combustion, an optical in-situ measurement system based on tunable diode laser absorption spectroscopy is developed in this work. This system allows to investigate the thermochemical state of combustion gases with respect to the quantitative concentrations of multiple combustion-relevant gases and the gas temperature. In combination with a newly developed and applied measurement strategy, the system even allows for a measurement of the gas residence time distribution. To improve the measurement accuracy, multiple absorption line parameters are experimentally determined. The measurement system is applied to three oxy-fuel combustion systems. First, the thermochemical state of the laminar, non-premixed methane combustion under oxy-fuel atmosphere is studied. The turbulent, premixed combustion of the same fuel under air and two oxy-fuel atmospheres is studied in a 20 kWth swirled combustor. Measurements of the residence time distribution of fluids in the combustion chamber provide insights into mixing and transport properties of the flow. The thermochemical state reveals insights into the reaction progess and flow mixing. Co-firing of three different solid fuels in an assisting gas flame is investigated for a combined thermal power up to 40 kWth. Here, the char burnout of the particles is investigated. The thermochemical state of the combustion of pure torrefied biomass under air and oxy-fuel combustion atmosphere is investigated in a 60 kWth close-to-application facility and compared to equillibrium calculations.




Oxy-fuel Combustion


Book Description

Oxy-fuel Combustion: Fundamentals, Theory and Practice provides a comprehensive review of various aspects of oxy-fuel combustion technology, including its concept, fundamental theory, pilot practice, large-scale feasibility studies and related practical issues, such as the commissioning and operation of an oxy-fuel combustion plant. Oxy-fuel combustion, as the most practical large-scale carbon capture power generation technology, has attracted significant attention in the past two decades. As significant progress has been achieved in worldwide demonstration and the oxy-combustion concept confirmed by Schwartze Pump, CUIDEN, Callide, Ponferrada and Yingcheng projects in the past five years, this book provides a timely addition for discussion and study. Covers oxy-fuel combustion technology Includes concepts, fundamentals, pilots and large-scale feasibility studies Considers related practical issues, such as the commissioning and operation of an oxy-fuel combustion plant Focuses on theories and methods closely related to engineering practice




Oxygen-Enhanced Combustion, Second Edition


Book Description

Combustion technology has traditionally been dominated by air/fuel combustion. However, two developments have increased the significance of oxygen-enhanced combustion—new technologies that produce oxygen less expensively and the increased importance of environmental regulations. Advantages of oxygen-enhanced combustion include less pollutant emissions as well as increased energy efficiency and productivity. Oxygen-Enhanced Combustion, Second Edition compiles information about using oxygen to enhance industrial heating and melting processes. It integrates fundamental principles, applications, and equipment design in one volume, making it a unique resource for specialists implementing the use of oxygen in combustion systems. This second edition of the bestselling book has more than doubled in size. Extensively updated and expanded, it covers significant advances in the technology that have occurred since the publication of the first edition. What’s New in This Edition Expanded from 11 chapters to 30, with most of the existing chapters revised A broader view of oxygen-enhanced combustion, with more than 50 contributors from over 20 organizations around the world More coverage of fundamentals, including fluid flow, heat transfer, noise, flame impingement, CFD modeling, soot formation, burner design, and burner testing New chapters on applications such as flameless combustion, steel reheating, iron production, cement production, power generation, fluidized bed combustion, chemicals and petrochemicals, and diesel engines This book offers a unified, up-to-date look at important commercialized uses of oxygen-enhanced combustion in a wide range of industries. It brings together the latest knowledge to assist those researching, engineering, and implementing combustion in power plants, engines, and other applications.




Oxy-combustion of High Water Content Fuels


Book Description

As the issues of global warming and the energy crisis arouse extensive concern, more and more research is focused on maximizing energy efficiency and capturing CO2 in power generation. To achieve this, in this research, we propose an unconventional concept of combustion - direct combustion of high water content fuels. Due to the high water content in the fuels, they may not burn under air-fired conditions. Therefore, oxy-combustion is applied. Three applications of this concept in power generation are proposed - direct steam generation for the turbine cycle, staged oxy-combustion with zero flue gas recycle, and oxy-combustion in a low speed diesel-type engine. The proposed processes could provide alternative approaches to directly utilize fuels which intrinsically have high water content. A large amount of energy to remove the water, when the fuels are utilized in a conventional approach, is saved. The properties and difficulty in dewatering high water content fuels (e.g. bioethanol, microalgae and fine coal) are summarized. These fuels include both renewable and fossil fuels. In addition, the technique can also allow for low-cost carbon capture due to oxy-combustion. When renewable fuel is utilized, the whole process can be carbon negative. To validate and evaluate this concept, the research focused on the investigation of the flame stability and characteristics for high water content fuels. My study has demonstrated the feasibility of burning fuels that have been heavily diluted with water in a swirl-stabilized burner. Ethanol and 1-propanol were first tested as the fuels and the flame stability maps were obtained. Flame stability, as characterized by the blow-off limit -- the lowest O2 concentration when a flame could exist under a given oxidizer flow rate, was determined as a function of total oxidizer flow rate, fuel concentration and nozzle type. Furthermore, both the gas temperature contour and the overall ethanol concentration in the droplets along the spray were measured in the chamber for a stable flame. The experimental results indicate significant preferential vaporization of ethanol over water. Modeling results support this observation and indicate that the vaporization process is best described as the distillation limit mode with enhanced mass transfer by convection. Further, the influence of preferential vaporization on flame stability was investigated. A procedure was developed to evaluate the extent of preferential vaporization and subsequent flame stability of a fuel in aqueous solution. Various water soluble fuels were analyzed via this procedure in order to identify a chemical fuel showing strong preferential vaporization. t-Butanol was identified as having excellent physical and chemical properties, indicating stronger preferential vaporization than ethanol. Flame stability tests were run for aqueous solutions of both t-butanol and ethanol under identical flow conditions. Flame stability was characterized by the blow-off limit. In each comparison, the energy contents in the two solutions were kept the same. For the experiments under high swirl flow conditions (100% swirl flow), 12.5 wt% t-butanol has slightly lower blow-off limits than 15 wt% ethanol, and 8.3 wt% t-butanol has much lower blow-off limits than 10 wt% ethanol. For the experiments under a low swirl flow condition (50% swirl/50% axial flow), 12.5 wt% t-butanol has a much lower blow-off limit than 15 wt% ethanol. The time to release the fuel from a droplet was also calculated for both ethanol and t-butanol. For the same size droplet, the time to release t-butanol is much shorter than that of ethanol under the same conditions. Faster release of the fuel from water enhances flame stability, which is consistent with the experimental results. For the oxy-combustion characteristics of low-volatility fuel with high water content, glycerol was chosen as the fuel to study. It is found that self-sustained flame can be obtained for glycerol solution with concentration as high as 60 wt%, when burned in pure O2. However, the flame is lifted far away from the nozzle. To obtain a stable flame for a low glycerol concentration solution, t-butanol or ethanol was added as an additive. Experiments showed that an attached flame can be obtained by burning a mixture of 8.3 wt% t-butanol, 30 wt% glycerol and 61.7 wt% water (B8.3/G30) or 10 wt% ethanol, 30 wt% glycerol and 60 wt% water (E10/G30) under oxy-fired condition. The flame stability for B8.3/G30 and E10/G30 was characterized under 100% and 85% swirl flow conditions. Under 100% swirl flow condition, the blow-off limits are approximately the same for both cases. Under 85% swirl, the blow-off limits for B8.3/G30 are much lower in the low flow rate region. Additionally, the lift-off limits for B8.3/G30 are lower than those for E10/G30, which means the flame stability for B8.3/G30 is better. To study the flame structure, contours of temperature across the chamber's centerline were obtained for four attached flames. It was found that the flame becomes narrower as the swirl intensity decreases. A high temperature zone in the inner recirculation zone (IRZ) is formed for the four flames. This hot zone is critical to provide heat to vaporize the glycerol in near burner region, so that flame can be attached on the nozzle. For practical purposes, a PRB coal water slurry was studied in terms of preparation, characterization, atomization and combustion. A procedure to prepare stable coal water slurry from PRB coal was developed. Triton X-100 is a good nonionic surfactant for PRB coal. On the contrary, PSS, which is ionic, is not effective for PRB coal. Due to the hydrophilic surface property of PRB coal, the maximum loading of the coal in slurry can only reach 50 wt%. The viscosities of slurries containing various concentrations of Triton X-100 were measured. To deliver the slurry in a burner, two types of two fluid nozzles -- internal mixing and external mixing -- were investigated and both nozzles were able to generate a spray with good quality. Preliminary oxy-combustion experiments were successfully conducted. Due to the high swirl flow in the combustor, the nozzle overheated which caused clogging. Additional research is needed to solve this issue and characterize the flame systematically.




Approaches for Clean Combustion in Gas Turbines


Book Description

This book focuses on the development of novel combustion approaches and burner designs for clean power generation in gas turbines. It shows the reader how to control the release of pollutants to the environment in an effort to reduce global warming. After an introduction to global warming issues and clean power production for gas turbine applications, subsequent chapters address premixed combustion, burner designs for clean power generation, gas turbine performance, and insights on gas turbine operability. Given its scope, the book can be used as a textbook for graduate-level courses on clean combustion, or as a reference book to accompany compact courses for mechanical engineers and young researchers around the world.




Combustion Technology


Book Description

A comprehensive review of the fundamentals aspects of combustion, covering fundamental thermodynamics and chemical kinetics through to practical burners. It provides a detailed analysis of the basic ideas and design characteristics of burners for gaseous, liquid and solid fuels. End of chapter review questions help the reader to evaluate their understanding of both the fundamental as well as the application aspects. Furthermore, a chapter on alternative renewable fuels has been included to bring out the need, characteristics and usage of alternative fuels along with fossil fuels. A section on future trends in fuels and burners is also provided. Several key research articles have been cited in the text and listed in the references.