Machine Shop Practice


Book Description

Details the skills involved in operating milling cutters, planers, lathes, shaper tools, boring machines, grinding wheels, and drills.




Metal Machining


Book Description

Metal machining is the most widespread metal-shaping process in the mechanical manufacturing industry. World-wide investment in metal machining tools increases year on year - and the wealth of nations can be judged by it. This text - the most up-to-date in the field - provides in-depth discussion of the theory and application of metal machining at an advanced level. It begins with an overview of the development of metal machining and its role in the current industrial environment and continues with a discussion of the theory and practice of machining. The underlying mechanics are analysed in detail and there are extensive chapters examining applications through a discussion of simulation and process control. "Metal Machining: Theory and Applications" is essential reading for senior undergraduates and postgraduates specialising in cutting technology. It is also an invaluable reference tool for professional engineers. Professors Childs, Maekawa, Obikawa and Yamane are four of the leading authorities on metal machining and have worked together for many years. Of interest to all mechanical, manufacturing and materials engineers Theoretical and practical problems addressed




Tabletop Machining


Book Description

A practical perspective on equipment and processes with instruction for many projects shown.




Automotive Machining


Book Description

Machining is an essential part of high-performance engine building and stock rebuilding, as well as certain servicing procedures. Although you may not own the expensive tooling and machining to perform all or any of the machining required for a quality build, you need to understand the principles, procedures, and goals for machining, so you can guide the machining process when outsourced. Classic and older engines typically require extensive machining and almost every major component of engine, including block, heads, intake, crankshaft, and pistons, require some sort of machining and fitment. A detailed, authoritative, and thorough automotive engine-machining guide for the hard-core enthusiast has not been available until now. Mike Mavrigian, editor of Engine Building Professional, walks you through each important machining procedure. A stock 300-hp engine build has far different requirements than a 1,000-hp drag race engine, and Mavrigian reveals the different machining procedures and plans according to application and engine design. The author also shows you how to inspect, measure, and evaluate components so you can provide astute guidance and make the best machine work choices. Machining procedures included are cylinder boring, align boring/honing, decking, valveseat cutting, cam tunnel boring, and a multitude of other services. In addition, multi-angle valve jobs, setting the valveseats, altering rocker arm ratio, re-conditioning connecting rods, and machining and matching valvetrain components are also covered. Whether you're an enthusiast engine builder or prospective machining student who wants to pursue a career as an automotive machinist, this book will provide insight and in-depth instruction for performing the most common and important machining procedures.




Machining For Dummies


Book Description

Start a successful career in machining Metalworking is an exciting field that's currently experiencing a shortage of qualified machinists—and there's no time like the present to capitalize on the recent surge in manufacturing and production opportunities. Covering everything from lathe operation to actual CNC programming, Machining For Dummies provides you with everything it takes to make a career for yourself as a skilled machinist. Written by an expert offering real-world advice based on experience in the industry, this hands-on guide begins with basic topics like tools, work holding, and ancillary equipment, then goes into drilling, milling, turning, and other necessary metalworking processes. You'll also learn about robotics and new developments in machining technology that are driving the future of manufacturing and the machining market. Be profitable in today's competitive manufacturing environment Set up and operate a variety of computer-controlled and mechanically controlled machines Produce precision metal parts, instruments, and tools Become a part of an industry that's experiencing steady growth Manufacturing is the backbone of America, and this no-nonsense guide will provide you with valuable information to help you get a foot in the door as a machinist.




Secrets of 5-axis Machining


Book Description

"This book explains 5-axis machining in simple terms most people in the field will appreciate and quickly understand. The colorful graphics are nothing short of amazing and generously sprinkled throughout the book with incredible detail. Dozens of machining applications are illustrated and explained while taking much of the fear out of driving these complex machine tools. Anyone associated with 5-axis machine tools has much to gain by reading this book." Mark Summers, President CNC Software Inc. ..". this great book will allow operators, NC programmers and anybody interested in multiaxis machining to learn and understand the reality of 5-axis machining. The crystal clear wording and perfect overview make this book easy to read and simple to understand for everyone, from beginner to expert." Yavuz Murtezaoglu, Managing Director ModuleWorks GmbH Up to now, the best way to get information on 5-axis machining has been by talking to experienced peers in the industry, in hopes that they will share what they learned. Visiting industrial tradeshows and talking to machine tool and Cad/Cam vendors is another option, only these people will all give you their point of view and will undoubtedly promote their machine or solution. This unbiased, no-nonsense, to-the-point description of 5-axis machining presents information that was gathered during the author's 30 years of hands-on experience in the manufacturing industry, bridging countries and continents, multiple languages - both human and G-Code. As the only book of its kind, Secrets of 5-Axis Machining will demystify the subject and bring it within the reach of anyone who is interested in using this technology to its full potential, and is not specific to one particular CAD/CAM system. It is sure to empower readers to confidently enter this field, and by doing so, become better equipped to compete in the global market. Features full-color illustrations through that help to explain the theories and principals. Includes a CD containing avi files, high quality illustrations, and sample parts.




CNC Machining Handbook: Building, Programming, and Implementation


Book Description

A Practical Guide to CNC Machining Get a thorough explanation of the entire CNC process from start to finish, including the various machines and their uses and the necessary software and tools. CNC Machining Handbook describes the steps involved in building a CNC machine to custom specifications and successfully implementing it in a real-world application. Helpful photos and illustrations are featured throughout. Whether you're a student, hobbyist, or business owner looking to move from a manual manufacturing process to the accuracy and repeatability of what CNC has to offer, you'll benefit from the in-depth information in this comprehensive resource. CNC Machining Handbook covers: Common types of home and shop-based CNC-controlled applications Linear motion guide systems Transmission systems Stepper and servo motors Controller hardware Cartesian coordinate system CAD (computer-aided drafting) and CAM (computer-aided manufacturing) software Overview of G code language Ready-made CNC systems




Modern Machining Technology


Book Description

This forward-thinking, practical book provides essential information on modern machining technology for industry with emphasis on the processes used regularly across several major industries. Machining technology presents great interest for many important industries including automotive, aeronautics, aerospace, renewable energy, moulds and dies, biomedical, and many others. Machining processes are manufacturing processes in which parts are shaped by the removal of unwanted material; these processes cover several stages and are usually divided into the following categories: cutting (involving single point or multipoint cutting tools); abrasive processes (including grinding and advanced machining processes, such as EDM (electrical discharge machining), LBM (laser-beam machining), AWJM (abrasive water jet machining) and USM (ultrasonic machining). Provides essential information on modern machining technology, with emphasis on the processes used regularly across several major industries Covers several processes and outlines their many stages Contributions come from a series of international, highly knowledgeable and well-respected experts




Machining of Hard Materials


Book Description

Hard machining is a relatively recent technology that can be defined as a machining operation, using tools with geometrically defined cutting edges, of a work piece that has hardness values typically in the 45-70HRc range. This operation always presents the challenge of selecting a cutting tool insert that facilitates high-precision machining of the component, but it presents several advantages when compared with the traditional methodology based in finish grinding operations after heat treatment of work pieces. Machining of Hard Materials aims to provide the reader with the fundamentals and recent advances in the field of hard machining of materials. All the chapters are written by international experts in this important field of research. They cover topics such as: • advanced cutting tools for the machining of hard materials; • the mechanics of cutting and chip formation; • surface integrity; • modelling and simulation; and • computational methods and optimization. Machining of Hard Materials can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals in machining and related industries. It can also be used as a text for advanced undergraduate or postgraduate students studying mechanical engineering, manufacturing, or materials.




Fundamentals of Machining Processes


Book Description

Machining remains a hugely important process in modern engineering and manufacturing practice, and students need to be aware of the vast host of methods and technologies available to meet all sorts of precision and surface finish requirements. Fundamentals of Machining Processes: Conventional and Nonconventional Processes is the first textbook to collect all of the major methods into a single reference, from cutting and abrasive processes to erosion, hybrid, and micromachining processes. A Solid Foundation The text begins with an introduction to the various machining processes, followed by detailed discussions of cutting tool materials and geometry, mechanics of orthogonal cutting, the various factors affecting the economics of machining, and cutting methods for both flat and cylindrical surfaces. The author then shifts focus to high-speed machining and abrasive processes, including abrasive finishing and advanced processes such as ultrasonic and abrasive jet machining. A Firm Step Forward After laying a groundwork in the conventional processes, El-Hofy delves into modern machining topics. He explains electrochemical and thermal erosion techniques, combined machining processes, and the various micromachining techniques based on the previously discusses processes. Extensive worked examples, illustrations, and homework problems reinforce a practical understanding of the concepts. Reflecting the author's more than 30 years of industrial and teaching experience, Fundamentals of Machining Processes is a resource that students will carry with them well into their careers.