Mixing in the Process Industries


Book Description

This volume is a valuable reference work for the student and the practising engineer in the chemical, pharmaceutical, minerals, food, plastics, paper and metallurgical industries. The second edition of this successful text has been thoroughly rewritten and updated. Based on the long running post-experience course produced by the University of Bradford, in association with the Institution of Chemical Engineers, it covers all aspects of mixing, from fundamentals through to design procedures in single and multi-phase systems. Experts from both industry and academia have contributed to this work giving both a theoretical practical approach. It covers dry and wet powders, single and two-phase liquids, solid/liquid and gas/liquid systems. The range of mixers available for such diverse duties is dealt with, including tumbler mixers for powders, mechanically agitated vessels, in-line continuous mixers and jet mixers. Coverage is given of the range of mixing objectives, varying from achieving product uniformity to obtaining optimum conditions for mass transfer and chemical reactions. This volume is a valuable reference work for the student and the practising engineer in the chemical, pharmaceutical, minerals, food, plastics, paper and metallurgical industries. The second edition of this successful text has been thoroughly rewritten and updated. Based on the long running post-experience course produced by the University of Bradford, in association with the Institution of Chemical Engineers, it covers all aspects of mixing, from fundamentals through to design procedures in single and multi-phase systems. Experts from both industry and academia have contributed to this work giving both a theoretical practical approach. It covers dry and wet powders, single and two-phase liquids, solid/liquid and gas/liquid systems. The range of mixers available for such diverse duties is dealt with, including tumbler mixers for powders, mechanically agitated vessels, in-line continuous mixers and jet mixers. Coverage is given of the range of mixing objectives, varying from achieving product uniformity to obtaining optimum conditions for mass transfer and chemical reactions.




Handbook of Industrial Mixing


Book Description

Handbook of Industrial Mixing will explain the difference and uses of a variety of mixers including gear mixers, top entry mixers, side entry mixers, bottom entry mixers, on-line mixers, and submerged mixers The Handbook discusses the trade-offs among various mixers, concentrating on which might be considered for a particular process. Handbook of Industrial Mixing explains industrial mixers in a clear concise manner, and also: * Contains a CD-ROM with video clips showing different type of mixers in action and a overview of their uses. * Gives practical insights by the top professional in the field. * Details applications in key industries. * Provides the professional with information he did receive in school




Advances in Industrial Mixing


Book Description

Advances in Industrial Mixing is a companion volume and update to the Handbook of Industrial Mixing. The second volume fills in gaps for a number of industries that were not covered in the first edition. Significant changes in five of the fundamental areas are covered in entirely updated or new chapters. The original text is provided as a searchable pdf file on the accompanying USB. This book explains industrial mixers and mixing problems clearly and concisely. Gives practical insights by the top professionals in the field, combining industrial design standards with fundamental insight. Details applications in 14 key industries. Six of these are new since the first edition. Provides the professional with information he/she did not receive in school. Five completely rewritten chapters on mixing fundamentals where significant advances have happened since the first edition and seven concise update chapters which summarize critical technical information.




Mixing for the Process Industries


Book Description

This book is written primarily for an audience of engineers who design, specify, procure, update, and maintain mixers in the processing industries. It is an ap plication-oriented handbook to support the design and operation of mixers for liquids, liquids and solids, liquids and gases, and any combination thereof. This book does not address solids mixing. Mixing applications are identified as either flow controlling or shear rate controlling, and are addressed as such. Specific mixing applications and design parameters are presented for blending, solid suspension, heat transfer, mass transfer, dispersions, extractions, etc. Fundamentals of mixer design and operation, agitation applications spec trum, types and geometries of mixing impellers, etc. are presented in Chapter I, providing the basis for practical information presented in subsequent chap ters. Flow controlled mixing applications are discussed in Chapter 2. These in clude blending, solid suspension, heat transfer, dissolving of solids, and crys tallization. Optimization of mixer design is emphasized, with an eye to saving power and capital cost. Also discussed is the use of draft tube circulator mixers to optimize mixer performance and cost. Shear controlled mixing applications are addressed in Chapter 3. These in clude gas-liquid dispersions, mass transfer, fermentation, emulsions, extrac tions, and dispersions of solids in liquids. Chapter 4 focuses on geometric and nongeometric scaleup of mixers to ac complish equal or better mixing results in various scales of volume. Scaleup relevant to applications of blending, solids suspension, and mass and heat trans fer is explained.




Non-Newtonian Flow


Book Description

Non-Newtonian materials are encountered in virtually all of the chemical and process industries and a full understanding of their nature and flow characteristics is an essential requirement for engineers and scientists involved in their formulation and handling. This book will bridge the gap between much of the highly theoretical and mathematically complex work of the rheologist and the practical needs of those who have to design and operate plants in which these materials are handled and processed. At the same time, numerous references are included for the benefit of those who need to delve more deeply into the subject.The starting point for any work on non-newtonian fluids is their characterisation over the range of conditions to which they are likely to be subjected during manufacture or utilisation, and this topic is treated early on in the book in a chapter commissioned from an expert in the field of rheological measurements. Coverage of topics is extensive and this book offers a unique and rich selection of material including the flow of single phase and multiphase mixtures in pipes, in packed and fluidised bed systems, heat and mass transfer in boundary layers and in simple duct flows, and mixing etc.An important and novel feature of the book is the inclusion of a wide selection of worked examples to illustrate the methods of calculation. It also incorporates a large selection of problems for the reader to tackle himself.




Energy Management and Efficiency for the Process Industries


Book Description

Provides a unique overview of energy management for the process industries Provides an overall approach to energy management and places the technical issues that drive energy efficiency in context Combines the perspectives of freewheeling consultants and corporate insiders In two sections, the book provides the organizational framework (Section 1) within which the technical aspects of energy management, described in Section 2, can be most effectively executed Includes success stories from three very different companies that have achieved excellence in their energy management efforts Covers energy management, including the role of the energy manager, designing and implementing energy management programs, energy benchmarking, reporting, and energy management systems Technical topics cover efficiency improvement opportunities in a wide range of utility systems and process equipment types, as well as techniques to improve process design and operation




Sustainable Development in the Process Industries


Book Description

The complete, hands-on guide to sustainable development Today's process industries must develop natural resources within an eco-friendly framework that balances current demand with future need. Realizing this goal necessitates global vigilance of three key areas—people, planet, and prosperity—known as the Triple Bottom Line or, simply, the Triple P. Sustainable Development in the Process Industries details how worldwide implementation of sustainable processes in present-day industries can positively influence the Triple P going forward by lowering poverty, reducing pollution, and conserving resources. This in-depth guide includes: Real-world case studies and examples Individual chapters written by industry experts Application in industries such as petroleum and fuel, food, recycling, mineral processing, and water processing Focus on the micro (molecules, unit operations, processes) to the macro (industrial sites, value chains, regions, the world) Providing lessons with practical application rather than pure theory, Sustainable Development in the Process Industries offers sound solutions to social, ecological, and economic challenges imperative to assuring our planet's well-being for generations.




Process Intensification


Book Description

Process Intensification: Engineering for Efficiency, Sustainability and Flexibility is the first book to provide a practical working guide to understanding process intensification (PI) and developing successful PI solutions and applications in chemical process, civil, environmental, energy, pharmaceutical, biological, and biochemical systems. Process intensification is a chemical and process design approach that leads to substantially smaller, cleaner, safer, and more energy efficient process technology. It improves process flexibility, product quality, speed to market and inherent safety, with a reduced environmental footprint. This book represents a valuable resource for engineers working with leading-edge process technologies, and those involved research and development of chemical, process, environmental, pharmaceutical, and bioscience systems. - No other reference covers both the technology and application of PI, addressing fundamentals, industry applications, and including a development and implementation guide - Covers hot and high growth topics, including emission prevention, sustainable design, and pinch analysis - World-class authors: Colin Ramshaw pioneered PI at ICI and is widely credited as the father of the technology




Hazards and Safety in Process Industries


Book Description

Safety in process industries is of utmost necessity to ensure protection from hazards. The aim of this book is to elucidate the hazards and preventive measures for a few of such specific industrial processes. Starting with overview of the prevalent industrial accidents, types of hazards and safety provisions, the book contains nineteen chapters with each one of them consisting of a unique case study comprising of basic causes, results and discussion, and protective measures to be adopted to overcome such situation. Topics covered include caprolactam storage tank accident, fire explosion accident caused by static electricity, and human factors risk and management in process safety and so forth. Aimed at researchers, professionals, graduate students in Chemical Engineering, Safety Management, Risk Assessment, Chemical Process Safety, this book: Provides exhaustive coverage of industrial case studies on their hazards and safety issues in the process industry set-up. Includes quantitative discussion on new and existing technologies and methodologies. Explores high quality descriptive and quantified data for better visualization of each chapter. Gives detailed description on various industrial accidents, their related consequences and available safety/preventive measures. Discusses preventive measures taken by world class industries in their production plants.




10th European Conference on Mixing


Book Description

Traditionally, fluid mixing and the related multiphase contacting processes have always been regarded as an empirical technology. Many aspects of mixing, dispersing and contacting were related to power draw, but understanding of the phenomena was limited or qualitative at the most. In particular during the last decade, however, plant operation targets have tightened and product specifications have become stricter. The public awareness as to safety and environmental hygiene has increased. The drive towards larger degrees of sustainability in the process industries has urged for lower amounts of solvents and for higher yields and higher selectivities in chemical reactors. All this has resulted in a market pull: the need for more detailed insights in flow phenomena and processes and for better verifiable design and operation methods. Developments in miniaturisation of sensors and circuits as well as in computer technology have rendered leaps possible in computer simulation and animation and in measuring and monitoring techniques. This volume encourages a leap forward in the field of mixing by the current, overwhelming wealth of sophisticated measuring and computational techniques. This leap may be made possible by modern instrumentation, signal and data analysis, field reconstruction algorithms, computational modelling techniques and numerical recipes.