Multi-Scale Investigations in Soot Formation and Chemical Vapor Deposition


Book Description

Progress is made in this thesis in understanding the complex multi-scale chemical and physical processes governing the formation of condensed phase material from gaseous species. The formation of soot through combustion and the synthesis of functional nanomaterial through chemical vapor deposition (CVD) are examined. We first attempt to characterize the sooting tendencies of alternative fuels using different techniques. A new numerical model based on modified flamelet equations is used along with a modified chemical mechanism to predict the effect of fuel molecular structure on soot yield in gasoline surrogates. These simulations provide trends on sooting behavior and are one-dimensional calculations that neglect other phenomenon that govern soot yield and distribution. To determine how other factors influence sooting behavior in laminar flames we carry out experimental and numerical studies to understand how the addition of oxygen to the oxidizer changes soot yield and distribution. Finite-rate chemistry based Direct Numerical Simulations (DNS) are carried out for a series of methane/air flames with increasing Oxygen Index (OI) using an extensively validated, semi-detailed chemical kinetic mechanism, along with an aggregate-based soot model and the results are compared with experimental measurements. It is seen that the effect of variable OI is well captured for major flame characteristics including flame heights, soot yield, and distribution by the numerical simulations when compared to the experimental data. This study is however confined to a small fuel that may not represent behavior seen in real fuels or the constituents that make up these gasoline fuels or their surrogates. Thus, we examine the effects of premixing on soot processes in an iso-octane coflow laminar flame at atmospheric pressure. Iso-octane is chosen as a higher molecular weight fuel as it is an important component of gasoline and its surrogates. Flames at different levels of premixing are investigated ranging from jet equivalence ratios of 1 (non-premixed), 24, 12, and 6. Numerical simulations are compared against experimental measurements and good agreement is seen in soot yield and soot spatial distributions with increasing levels of premixing. While the above studies for soot were carried out for laminar flames combustion devices frequently operate at conditions that lead to turbulent flow. Therefore, to understand how soot is affected by turbulence we computationally study the effects large Polycyclic Atromatic Hydrocarbons species (PAH) have on soot yield and distribution in turbulent non-premixed sooting jet flames using ethylene and and jet fuel surrogate (JP-8). The effects of large PAH on soot are highlighted by comparing the PAH profiles, soot nucleation rate, and soot volume fraction distributions obtained from both simulations for each test flame. Comparisons are also made with experiments when available and further analysis is performed to determine the cause of the observed behavior. Finally, a new multi-scale model is proposed for the computational modeling of the synthesis of functional nanomaterials using CVD. The proposed model is applied to a W(CO)6/H2Se system that has been used by researchers at Penn State to perform WSe2 crystal growth. A force-field for W/C/O/H/Se is developed and favorable agreement is seen when compared to QM data. A reaction mechanism leading from W(CO)6 and H2Se to the crystal precursor is then developed and used in a reacting flow simulation of the custom CVD chamber at Penn State. The bulk reacting flow numerical predictions show promising results for the gas-phase and precursor species, while additional work is still being performed to make the method more robust.







Development of a Multi-scale Approach Using Chemical Kinetics and Reactive Force Field Molecular Dynamics to Model Soot Formation and Oxidation


Book Description

In the present study bond formation reactions between soot precursors and their role in the soot inception process is investigated. The soot precursors were generated in macroscopic detailed gas-phase kinetic calculations and according to certain criteria introduced in simulation boxes to model bond formation between soot precursor molecules with reactive force field molecular dynam-ics modeling. The impacts of temperature, fuel mixture and equivalence ratio have been investigated on the rate and structure of the newly formed molecules. The resulting structures compare well to previously reported experimental results. Furthermore, the bond formation rate between PAH is found to be linearly correlated with the temperature at which the PAH precursors are generated, while fuel and equivalence ratio do not have a direct impact on the reaction rate. The generated growth structures are lumped in: 1) directly linked, 2) aliphatically linked and 3) pericondensed polycyclic hydrocarbons. It is found that the amount of aliphatically linked PAH increases with the amount of aliphatic content of fuel mixture. Finally, a reaction scheme is presented displaying the most representative reaction pathways to form growth structures in each lumping class and their eventual intercon-version. The present work - that applies a combined approach of macroscopic gas-phase kinetic calculations and atomistic reactive force field simulations - offers a good alternative to obtain structural differences of nascent soot for a broad range of thermodynamic conditions and detailed reaction mechanisms for soot inception process.




Soot in Combustion Systems and Its Toxic Properties


Book Description

Our interest in Mulhouse for carbon black and soot began some 30 years ago when J.B. Donnet developed the concept of surface chemistry of carbon and its involvement in interactions with gas, liquid and solid phases. In the late sixties, we began to study soot formation in pyrolytic systems and later on in flames. The idea of organ1z1ng a meeting on soot formation originated some four or five years ago, through discussions among Professor J.B. Howard, Dr. A. D'Alessio and ourselves. At that time the scientific community was becoming aware of the necessity to strictly control soot formation and emission. Being involved in the study of surface properties of carbon black as well as of formation of soot, we realized that the combustion community was not always fully aware of the progress made by the physical-chemists on carbon black. Reciprocally, the carbon specialists were often ignoring the research carried out on soot in flames. One objective of this workshop was to stimulate discussions between these two scientific communities. During the preparation of the meeting, and especially during the review process by the Material Science Committee of the Scientific Affairs Division of N.A.T.O. the toxicological aspect emerged as being an important component to be addressed during the workshop. To reflect these preoccupations we invited biologists, physical chemists and engineers, all leaders in their field. The final programme is a compromise of the different aspects of the subject and was divided in five sessions.







Soot Formation in Combustion


Book Description

Soot Formation in Combustion represents an up-to-date overview. The contributions trace back to the 1991 Heidelberg symposium entitled "Mechanism and Models of Soot Formation" and have all been reedited by Prof. Bockhorn in close contact with the original authors. The book gives an easy introduction to the field for newcomers, and provides detailed treatments for the specialists. The following list of contents illustrates the topics under review:







Soot Formation in Combustion


Book Description

Soot Formation in Combustion represents an up-to-date overview. The contributions trace back to the 1991 Heidelberg symposium entitled "Mechanism and Models of Soot Formation" and have all been reedited by Prof. Bockhorn in close contact with the original authors. The book gives an easy introduction to the field for newcomers, and provides detailed treatments for the specialists. The following list of contents illustrates the topics under review:







Detailed Modeling of Soot Formation/oxidation in Laminar Coflow Diffusion Flames


Book Description

The first goal of this thesis is to develop and validate a modeling tool into which fundamental combustion chemistry and aerosol dynamics theory are implemented for investigating soot formation/oxidation in multi-dimensional laminar coflow diffusion flames taking into account soot polydispersity and fractal-like aggregate structure. The second goal is to use the tool to study soot aggregate formation/oxidation in experimentally studied laminar coflow diffusion flames to advance the understanding of soot aggregate formation/oxidation mechanism.The first part of the thesis deals with the large CPU time problem when detailed models are coupled together. Using the domain decomposition method, a high performance parallel flame code is successfully developed. An advanced sectional aerosol dynamics model which can model fractal-like aggregate structure is successfully implemented into the parallel flame code. The performance of the parallel code is demonstrated through its application to the modeling of soot formation/oxidation in a laminar coflow CH4/air diffusion flame. The parallel efficiency reaches as high as 83%.In the third part of the thesis, the effects of oxidation-driven soot aggregate fragmentation on aggregate structure and soot oxidation rate are studied. Three fragmentation models with different fragmentation patterns are developed and implemented into the sectional aerosol dynamics model. The implementation of oxidation-driven aggregate fragmentation significantly improves the prediction of soot aggregate structure in the soot oxidation region.The second part of the thesis numerically explores soot aggregate formation in a laminar coflow C2H4/air diffusion flame using detailed PAH-based combustion chemistry and a PAH-based soot formation/oxidation model. Compared to the measured data, flame temperature, axial velocity, C2 H2 and OH concentrations, soot volume fraction, the average diameter and the number density of primary particles are reasonably well predicted. However, it is very challenging to predict effectively the average degree of particle aggregation. To do so, particle-particle and fluid-particle interactions that may cause non-unitary soot coagulation efficiency need to be considered. The original coagulation model is enhanced in this thesis to accommodate soot coagulation efficiency. Different types of soot coagulation efficiency are numerically investigated. It is found that a simple adjustment of soot coagulation efficiency from 100% to 20% provides good predictions on soot aggregate structure as well as flame properties.