Book Description

Safety concerns over aircraft icing and the high experimental cost of testing have spurred global interest in numerical simulations of the ice accretion process. Extensive experimental and computational studies have been carried out to understand the icing on external surfaces. No parallel initiatives were reported for icing on engine components. However, the supercooled water droplets in moist atmosphere that are ingested into the engine can impinge on the component surfaces and freeze to form ice deposits. Ice accretion could block the engine passage causing reduced airflow. It raises safety and performance concerns such as mechanical damage from ice shedding as well as slow acceleration leading to compressor stall. The current research aims at developing a computational methodology for prediction of icing phenomena on turbofan compression system. Numerical simulation of ice accretion in aircraft engines is highly challenging because of the complex 3-D unsteady turbomachinery flow and the effects of rotation on droplet trajectories. The aim of the present research focuses on (i) Developing a computational methodology for ice accretion in rotating turbomachinery components (ii) Investigate the effect of inter-phase heat exchange (iii) Characterize droplet impingement pattern and ice accretion at different operating conditions. The simulations of droplet trajectories are based on a Eulerian-Lagrangian approach for the continuous and discrete phases. The governing equations are solved in the rotating blade frame of reference. The flow field is computed by solving the 3-D solution of the compressible Reynolds Averaged Navier Stokes (RANS) equations. One-way interaction models simulate the effects of aerodynamic forces and the energy exchange between the flow and the droplets. The methodology is implemented in the code TURBODROP and applied to the flow field and droplet trajectories in NASA Roto-67r and NASA-GE E3 booster rotor. The results highlight the variation of impingement location and temperature with droplet size. It also illustrates the effect of rotor speed on droplet temperature rise. The computed droplet impingement statistics and flow properties are used to calculate ice shapes. It was found that the mass of accreted ice and maximum thickness is highly sensitive to rotor speed and radial location.