Analysis and Optimization of Sheet Metal Forming Processes


Book Description

Analysis and Optimization of Sheet Metal Forming Processes comprehensively covers sheet metal forming, from choosing materials, tools and the forming method to optimising the entire process through finite element analysis and computer-aided engineering. Beginning with an introduction to sheet metal forming, the book provides a guide to the various techniques used within the industry. It provides a discussion of sheet metal properties relevant to forming processes, such as ductility, formability, and strength, and analyses how materials should be selected with factors including material properties, cost, and availability. Forming processes including shearing, bending, deep drawing, and stamping are also discussed, along with tools such as dies, punches, and moulds. Simulation and modelling are key to optimising the sheet metal forming process, including finite element analysis and computer-aided engineering. Other topics included are quality control, design, industry applications, and future trends. The book will be of interest to students and professionals working in the field of sheet metal and metal forming, materials science, mechanical engineering, and metallurgy.




Design of Tools for Deformation Processes


Book Description

Although the problem of tool design - involving both the selection of suitable geometry and material- has exercised the attention of metal forming engineers for as long as this industrial activity has existed, the approach to its solution has been generally that of the 'trial and error' variety. It is only relatively recently that the continuing expansion of the bulk metal-forming industry, combined with an increase in the degree of sophistication required of its products and processes, has focussed attention on the problem of optimisation of tool design. This, in turn, produced a considerable expansion of theoretical and practical investi gations of the existing methods, techniques r,nd concepts, and helped to systematise our thinking and ideas in this area of engineering activity. In the virtual absence, so far, of a single, encyclopaedic, but sufficien tly deep, summation of the state of the art, a group of engineers and materials scientists felt that an opportune moment had arrived to try and produce, concisely, answers to many tool designers' dilemmas. This book attempts to set, in perspective, the existing - and proven - concepts of design, to show their respective advantages and weaknesses and to indicate how they should be applied to the individual main forming processes of rolling, drawing, extrusion and forging.




Metal Forming


Book Description

Different aspects of metal forming, consisting of process, tools and design, are presented in this book. The chapters of this book include the state of art and analysis of the processes considering the materials characteristics. The processes of hydroforming, forging and forming of sandwich sheet are discussed. Also, a chapter on topography of tools, and another chapter on machine tools are presented. Design of a programmable metal forming press and methods for predicting forming limits of sheet metal are described.




Design of Tools for Deformation Processes


Book Description

Although the problem of tool design - involving both the selection of suitable geometry and material- has exercised the attention of metal forming engineers for as long as this industrial activity has existed, the approach to its solution has been generally that of the 'trial and error' variety. It is only relatively recently that the continuing expansion of the bulk metal-forming industry, combined with an increase in the degree of sophistication required of its products and processes, has focussed attention on the problem of optimisation of tool design. This, in turn, produced a considerable expansion of theoretical and practical investi gations of the existing methods, techniques r,nd concepts, and helped to systematise our thinking and ideas in this area of engineering activity. In the virtual absence, so far, of a single, encyclopaedic, but sufficien tly deep, summation of the state of the art, a group of engineers and materials scientists felt that an opportune moment had arrived to try and produce, concisely, answers to many tool designers' dilemmas. This book attempts to set, in perspective, the existing - and proven - concepts of design, to show their respective advantages and weaknesses and to indicate how they should be applied to the individual main forming processes of rolling, drawing, extrusion and forging.







Material Forming Processes


Book Description

Manufacturing industries strive to improve the quality and reliability of their products, while simultaneously reducing production costs. To do this, modernized work tools must be produced; this will enable a reduction in the duration of the product development cycle, optimization of product development procedures, and ultimately improvement in the productivity of design and manufacturing phases. Numerical simulations of forming processes are used to this end, and in this book various methods and models for forming processes (including stamping, hydroforming and additive manufacturing) are presented. The theoretical and numerical advances of these processes involving large deformation mechanics on the basis of large transformations are explored, in addition to the various techniques for optimization and calculation of reliability. The advances and techniques within this book will be of interest to professional engineers in the automotive, aerospace, defence and other industries, as well as graduates and undergraduates in these fields.







Sheet Metal Forming Optimization


Book Description

Automotive and aerospace components, utensils, and many other products are manufactured by a forming/drawing process on press machines of very thin sheet metal, 0.8 to 1.2 mm. It is imperative to study the effect of all involved parameters on output of this type of manufacturing process. This book offers the readers with application and suitability of various evolutionary, swarm, and bio-inspired optimization algorithms for sheet metal forming processes. Book initiates by presenting basics of metal forming, formability followed by discussion of process parameters in detail, prominent modes of failure, basics of optimization and various bioinspired approaches followed by optimization studies on various industrial components applying bioinspired optimization algorithms. Key Features: • Focus on description of basic investigation of metal forming, as well as evolutionary optimization • Presentation of innovative optimization methodologies to close the gap between those formulations and industrial problems, aimed at industrial professionals • Includes mathematical modeling of drawing/forming process • Discusses key performance parameters, such as Thinning, Fracture, and Wrinkling • Includes both numerical and experimental analysis