Reliability Centered Maintenance – Reengineered


Book Description

Reliability Centered Maintenance – Reengineered: Practical Optimization of the RCM Process with RCM-R® provides an optimized approach to a well-established and highly successful method used for determining failure management policies for physical assets. It makes the original method that was developed to enhance flight safety far more useful in a broad range of industries where asset criticality ranges from high to low. RCM-R® is focused on the science of failures and what must be done to enable long-term sustainably reliable operations. If used correctly, RCM-R® is the first step in delivering fewer breakdowns, more productive capacity, lower costs, safer operations and improved environmental performance. Maintenance has a huge impact on most businesses whether its presence is felt or not. RCM-R® ensures that the right work is done to guarantee there are as few nasty surprises as possible that can harm the business in any way. RCM-R® was developed to leverage on RCM’s original success at delivering that effectiveness while addressing the concerns of the industrial market. RCM-R® addresses the RCM method and shortfalls in its application -- It modifies the method to consider asset and even failure mode criticality so that rigor is applied only where it is truly needed. It removes (within reason) the sources of concern about RCM being overly rigorous and too labor intensive without compromising on its ability to deliver a tailored failure management program for physical assets sensitive to their operational context and application. RCM-R® also provides its practitioners with standard based guidance for determining meaningful failure modes and causes facilitating their analysis for optimum outcome. Includes extensive review of the well proven RCM method and what is needed to make it successful in the industrial environment Links important elements of the RCM method with relevant International Standards for risk management and failure management Enhances RCM with increased emphasis on statistical analysis, bringing it squarely into the realm of Evidence Based Asset Management Includes extensive, experience based advice on implementing and sustaining RCM based failure management programs




Complex System Maintenance Handbook


Book Description

This utterly comprehensive work is thought to be the first to integrate the literature on the physics of the failure of complex systems such as hospitals, banks and transport networks. It has chapters on particular aspects of maintenance written by internationally-renowned researchers and practitioners. This book will interest maintenance engineers and managers in industry as well as researchers and graduate students in maintenance, industrial engineering and applied mathematics.




Reliability-centered Maintenance


Book Description

Completely reorganised and comprehensively rewritten for its second edition, this guide to reliability-centred maintenance develops techniques which are practised by over 250 affiliated organisations worldwide.




Reliability Centered Maintenance (RCM)


Book Description

A properly implemented and managed RCM program can save millions in unscheduled maintenance and breakdowns. However, many have found the process daunting. Written by an expert with over 30 years of experience, this book introduces innovative approaches to simplify the RCM process such as: single vs. multiple failure analysis, hidden failures analysis, potentially critical components analysis, run-to-failure and the difference between redundant, standby, and backup functions. Included are real life examples of flawed preventive maintenance programs and how they led to disasters that could have easily been avoided. Also illustrated in detail, with real-life examples, is the step-by-step process for developing, implementing, and maintaining a premier classical RCM program. Senior management, middle management, supervisors, and craftsmen/technicians responsible for plant safety and reliability will find this book to be invaluable as a means for establishing a first class preventive maintenance program.




Reliability, Maintainability and Risk


Book Description

Reliability, Maintainability and Risk: Practical Methods for Engineers, Eighth Edition, discusses tools and techniques for reliable and safe engineering, and for optimizing maintenance strategies. It emphasizes the importance of using reliability techniques to identify and eliminate potential failures early in the design cycle. The focus is on techniques known as RAMS (reliability, availability, maintainability, and safety-integrity). The book is organized into five parts. Part 1 on reliability parameters and costs traces the history of reliability and safety technology and presents a cost-effective approach to quality, reliability, and safety. Part 2 deals with the interpretation of failure rates, while Part 3 focuses on the prediction of reliability and risk. Part 4 discusses design and assurance techniques; review and testing techniques; reliability growth modeling; field data collection and feedback; predicting and demonstrating repair times; quantified reliability maintenance; and systematic failures. Part 5 deals with legal, management and safety issues, such as project management, product liability, and safety legislation. - 8th edition of this core reference for engineers who deal with the design or operation of any safety critical systems, processes or operations - Answers the question: how can a defect that costs less than $1000 dollars to identify at the process design stage be prevented from escalating to a $100,000 field defect, or a $1m+ catastrophe - Revised throughout, with new examples, and standards, including must have material on the new edition of global functional safety standard IEC 61508, which launches in 2010




RCM--Gateway to World Class Maintenance


Book Description

Reliability-Centered Maintenance provides valuable insights into current preventive maintenance practices and issues, while explaining how a transition from the current "preserve equipment" to "preserve function" mindset is the key ingredient in a maintenance optimization strategy. This book defines the four principal features of RCM and describes the nine essential steps to achieving a successful RCM program. There is an easy to follow example illustrating the Classical RCM systems analysis process using the water treatment system for a swimming pool. As well as the use of software in the system analysis process, making a specific recommendation on a software product to use. Additionally, this new edition possesses an appendix devoted to discussing an economic model that has been used successfully to decide the most cost effective use of maintenance. Top Level managers, engineers, and especially technicians who rely on PM programs in their plant operations can't afford to miss this inclusive guide to Reliability-Centered Maintenance. - Includes detailed instructions for implementing and sustaining an RCM program for extremely cost effective manufacturing - Presents seven real-world cross-industry RCM sucess case studies that have profited from this plan - Provides essential information on how RCM focuses your maintenance organization to become a recognized "center for profit" - Offers over 35 accumulated years of the authors' experiences in Lessons Learned for the proper use of RCM (and pitfalls to avoid)




RCM3


Book Description

"A revision of RCMII, by John Moubray"--Front cover.




Applied Reliability-centered Maintenance


Book Description

"What's more, August's book translates RCM into terms and language for the everyday maintenance practitioner. While other RCM texts emphasize the original aerospace process, this text addresses the needs of electric power professionals - day-to-day work performance, repair/rework decisions, prioritizing work time, and running facilities."--Jacket.




Reliability Centered Maintenance


Book Description

John Moubray's 1997 book Reliability Centered Maintenance outlined a comprehensive collection of the core principles and tenets of reliability centered maintenance-RCM. Originally developed in the 1970s, RCM has since been adopted by major industries, including the United States military and the aviation industry. Nevertheless, while Moubray's RCM2 provides an excellent academic description of topics associated with RCM, there are a number of important questions and topics that have been left unaddressed in print. In Reliability Centered Maintenance-Unraveling the Mysteries, author James Gehris offers a diligent and comprehensive expansion and companion that provides questions beyond the traditional RCM questions and definitions. With over thirty years of experience as a US Marine Corps maintenance officer using RCM concepts and approaches, Gehris provides a roadmap to help ensure that any RCM analyses are properly conducted and comply with the SAE JA1011 standard for RCM.




Energy Centered Maintenance


Book Description

Energy Centered Maintenance proves a detailed description of how to implement Energy Centered Maintenance (ECM) at any organization. It includes a new six-step technical process with detailed instructions of each of these steps explained with clear examples. Areas covered include preventative maintenance, predictive maintenance and reliability centered maintenance. ECM uses energy consumption excesses or energy waste as the primary criterion for determining specific maintenance or repair needs. Therefore, the primary purpose of this book is to provide strategies to reduce energy use by identifying equipment or items that can become energy hogs while still performing their function and prevent that from occurring. The primary reasons organizations need ECM is due to poor maintenance of energy-using systems and energy losses from motors not turning off when they should. The book includes ECM for electrical, mechanical, building transportation, HVAC, fire-fighting, water supply, drainage and storm water management systems. In some cases, ECM in data centers can help reduce energy consumption by as much as 30%. The six-step process detailed in this text will enable any organization to implement ECM in an orderly, cost effective manner thus improving your equipment and machines, lowering your energy consumption and helping save the planet.