Practical Lubrication for Industrial Facilities, Third Edition


Book Description

Now completely revised and updated, this definitive reference provides a comprehensive resource on the fundamental principles of lubricant application, what products are available, and which lubricants are most effective for specific applications. It also offers a detailed and highly practical discussion of lubrication delivery systems. You’ll gain a clearer understanding of the "why" of relevant industrial lubrication practices, and, importantly, how these practices will facilitate optimized results. Lubricant applications covered include bearings and machine elements in earthbound electric motors, process pumps, gas compressors, gas and steam turbines, as well as many other machine types. An examination of the most advantageous ways to procure lubricants, to understand contaminant filtration, and to implement cost-justified means of lubricant storage is presented. Also provided are expert tips on lubricant handling techniques, procedural setups, how and when to perform oil analyses, critical maintenance practices, equipment reliability issues, and more.




Practical Lubrication for Industrial Facilities


Book Description

Practical Lubrication for Industrial Facilities – Fourth Edition, is a blueprint manual for any person, department, or corporation wanting to acquire practical working knowledge in the field of industrial lubrication study and application. For this all-new fourth edition, the book has been extensively rewritten and updated for improved clarity and understanding. The addition of color tables, diagrams, and photographs serves to provide an improved text that is comprehensive, meaningful, practical, and easier to read. With the advent of the ISO 55001 asset management standard, the ICML 55® world lubrication standard, and the rapidly rising interest and professional industrial lubrication certification of engineers and maintenance/lubrication practitioners working in the field of mechanized equipment assets, this book provides a one-stop reference manual for individuals, departments and corporations who wish to study/understand practical lubrication theory and its real-world application within the industry. Furthermore, the book is designed to deliver the basic building blocks required to implement a practical and meaningful lubrication management program that meets and exceeds the requirements set out in the aforementioned ISO 55001 and ICML 55 standards, designed to truly define "World Class."




Practical Lubrication for Industrial Facilities


Book Description

Completely revised, this new edition includes the latest material on oil analysis, the energy conservation aspects of lube oil application and selection and bearing protector seals. Information on synthesized hydrocarbons and oil mist lubrication is thoroughly revised. It addresses the full scope of industrial lubricants, including general purpose oils, hydraulic fluids, food-grade and environmentally friendly lubricants, synthetic lubricants, greases, pastes, waxes and tribosystems. Detailed coverage is provided on lubrication strategies for electric motor bearings, gear lubrication, compressors and gas engines, and steam and gas turbines. Other topics include proper lubricant handling and storage, as well as effective industrial plant oil analysis practices.




Optimized Equipment Lubrication


Book Description

The book describes the methods and procedures to optimally applying lubricant to all kinds of general purpose machines. These include process pumps, electric motors and other equipment incorporating rolling element bearing where traditional methods are usually very much out of step with best available practices. Failure analysis, reliability strategies, remedial steps or desirable substitute approaches are also explained.




ICML 55.1 – Requirements for the Optimized Lubrication of Mechanical Physical Assets


Book Description

ICML 55.1 is part of a series of standards documents that represent the ICML 55® International Lubrication Standard. ICML 55.1 details the twelve Lubrication Management Plans/Auditable Elements that an organization must establish, document, manage, and maintain to satisfy the organization’s lubrication asset management strategy and system, and to successfully certify to the ICML 55 standard. ICML 55.1 is intended for use in association with ICML 55.0, Optimized Lubrication of Mechanical Physical Assets Overview, ICML 55.2, Guideline for the Optimized Lubrication of Mechanical Physical Assets, and ICML 55.3, Auditors’ Standard Practice and Policies Manual.




ICML 55.2 – Guideline for the Optimized Lubrication of Mechanical Physical Assets


Book Description

ICML 55.2 is part of a series of standards documents that represent the ICML 55® International Lubrication Standard. ICML 55.2 is designed to take an in-depth look at the twelve Lubrication Management Plans/Auditable Elements outlined in ICML 55.1, to illustrate the value of each element (the Why?), and provide the reader with many "how to" examples. Included are many punch lists of typical requirements an auditor would look for to prove compliance readiness for certification purposes. Even if certification is not the goal, ICML 55.2 can be used as a practical "blueprint" manual for implementing a best practice lubrication management program, as well as a reference and study guide for many of the individual certifications offered by the ICML. ICML 55.2 is intended for use in association with ICML 55.0, Optimized Lubrication of Mechanical Physical Assets Overview, ICML 55.1, Requirements for the Optimized Lubrication of Mechanical Physical Assets, and ICML 55.3, Auditors’ Standard Practice and Policies Manual.




Fluid Machinery


Book Description

Fluid movers are extensively used in the process industries. New machines are specified, designed, manufactured and installed in a way that ensures their safety and reliability. Existing machines may be upgraded or retrofitted during maintenance or repair. This book describes how improved components and better lubricant application provisions, among other experience-based measures, can safely extend operating life and increase profitability.




Pump User's Handbook


Book Description

This text explains just how and why the best-of-class pump users are consistently achieving superior run lengths, low maintenance expenditures and unexcelled safety and reliability. Written by practicing engineers whose working career was marked by involvement in pump specification, installation, reliability assessment, component upgrading, maintenance cost reduction, operation, troubleshooting and all conceivable facets of pumping technology, this text describes in detail how to accomplish best-of-class performance and low life cycle cost.




Compressors and Modern Process Applications


Book Description

A modern reference to the principles, operation, and applications of the most important compressor types Thoroughly addressing process-related information and a wider variety of the major compressor types of interest to process plants, Compressors and Modern Process Applications uniquely covers the systematic linkage of fluid processing machinery to the processes they serve. This book is a highly practical resource for professionals responsible for purchasing, servicing, or operating compressors. It describes the main features of over 300 petrochemical and refining schematics and associated process descriptions involving compressors and expanders in modern industry. The organized presentation of this reference covers first the basics of compressors and what they are, and then progresses to important operational and process issues. It then explains the underlying principles, operating modes, selection issues, and major hardware elements for compressors. Topics include double-acting positive displacement compressors, rotary positive displacement compressors, understanding centrifugal process gas compressors, power transmission and advanced bearing technology, centrifugal compressor performance, gas processing and turbo-expander applications, and compressors typically found in petroleum refining and other petrochemical processes. Suitable for plant operation personnel, machinery engineering specialists, process engineers,as well as undergraduate students of this subject, this book's special features include: * Flow schematics of modern process units and processes used in gas transport, gas conditioning, petrochemical manufacture, and petroleum refining * Listings of licensors for each process on the flow schematics * Identification of each process flow schematic of compressors, cryogenic, and hot gas expanders at their respective locations * Important overview of surge control, estimating compressor performance, applications for air separation and gas processing plants, petroleum refinery issues, and important criteria that govern compressor selection and application Placing hundreds of associated process flow schematics at the fingertips of professionals and students, author and industry expert Heinz Bloch facilitates comprehension of the workings of various petrochemical, oil refining, and product upgrading processes that are served by compressors.




Maximizing Machinery Uptime


Book Description

The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability.*Provides the tools to drastically improve machinery productivity and performance*Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime*Authoritative reference for maximizing the uptime of process equipment