Process Plant Design


Book Description

Process Plant Design provides an introduction to the basic principles of plant design and shows how the fundamentals of design can be blended with commercial aspects to produce a final specification; how textbook parameters can be applied to the solution of real problems; and how training in chemical engineering can best be utilized in the industrial sphere. It has been assumed that the reader knows how to calculate a heat transfer coefficient and the height of an absorber, for example, and the bulk of the book is concerned with the translation of such parameters into plant items which are ultimately linked into the production unit. The book follows a fairly logical sequence in which flowsheets, heat and mass balances, for example, are considered before attention is paid to the design of plant items, exchangers, columns, and so on. Because of the vital role of economics in any design function, costing is dealt with early in the book and the principles further developed as appropriate. Rarely is the plant designer concerned with the design of smaller and standard items of equipment, and hence considerable emphasis is placed on the selection of such items. This section may prove of particular value to the engineer in industry, especially if he has not the backing of comprehensive technical manuals produced by the larger companies. Finally, an attempt is made to draw together the many facets of equipment design into one specification for the complete plant, and the many aspects relating to the completed unit are introduced in a final section.




Handbook for Process Plant Project Engineers


Book Description

This excellent book systematically identifies the issues surrounding the effective linking of project management techniques and engineering applications. It is not a technical manual, nor is it procedure-led. Instead, it encourages creative learning of project engineering methodology that can be applied and modified in different situations. In short, it offers a distillation of practical ‘on-the job’ experience to help project engineers perform more effectively. While this book specifically addresses process plants, the principles are applicable to other types of engineering project where multidisciplinary engineering skills are required, such as power plant and general factory construction. It focuses on the technical aspects, which typically influence the configuration of the plant as a whole, on the interface between the various disciplines involved, and the way in which work is done – the issues central to the co-ordination of the overall engineering effort. It develops an awareness of relationships with other parties – clients, suppliers, package contractors, and construction managers – and of how the structure and management of these relationships impact directly on the performance of the project engineer. Readers will welcome the author’s straightforward approach in tackling sensitive issues head on. COMPLETE CONTENTS Introduction A process plant A project and its management A brief overview The engineering work and its management The project’s industrial environment The commercial environment The contracting environment The economic environment Studies and proposals Plant layout and modelling Value engineering and plant optimization Hazards, loss, and safety Specification, selection and purchase Fluid transport Bulk solids transport Slurries and two-phase transport Hydraulic design and plant drainage Observations on multidiscipline engineering Detail design and drafting The organization of work Construction Construction contracts Commissioning Communication Change and chaos Fast-track projects Advanced information management Project strategy development Key issues summary







Process Plant Lifecycle Information Management


Book Description

Process plants produce products and perform functions through some processes. There are many types of process plants covering a wide spectrum of industries from chemical, oil and gas, pharmaceutical, food, power generation, water and waste water treatment, nuclear, to specialized government plants. From engineering, procurement, construction to operations of process plants, the key elements of lifecycle operations are essentially generation, manipulation, and management of information. In addition to documents that are the traditional way of representing information, the trend now is to emphasis on usage of data, databases, and 3-D models. Efficient plant lifecycle information management has to satisfy three basic requirements of what, when, and how information to be managed. Information integrity that means accuracy and currency is another key element of management consideration. Use of information data warehouse is an effective approach to store and control just one single source of information to be used throughout the plant lifecycle. Plant lifecycle information management is to increase productivity at the project level to reduce capital cost and time to market. At the plant level, the goal is to minimize plant operational expense and to maximize time in market. With proper information and information management, the plant owner/operator now has the tool to optimize operating parameters so both quality and quantity of the plant products can be improved. This book shows the basic principles and approaches of process plant lifecycle information management and how they can be applied to generate substantial cost and time savings. Thus, the readers with their own knowledge and experience in plant design and operations can adapt and implement them into their specific plant lifecycle applications.




Re-Engineering the Chemical Processing Plant


Book Description

The first guide to compile current research and frontline developments in the science of process intensification (PI), Re-Engineering the Chemical Processing Plant illustrates the design, integration, and application of PI principles and structures for the development and optimization of chemical and industrial plants. This volume updates professionals on emerging PI equipment and methodologies to promote technological advances and operational efficacy in chemical, biochemical, and engineering environments and presents clear examples illustrating the implementation and application of specific process-intensifying equipment and methods in various commercial arenas.




Introduction to Process Plant Projects


Book Description

The book covers all stages of process plant projects from initiation to completion and handover by describing the roles and actions of all functions involved. It discusses engineering, procurement, construction, project management, contract administration, project control and HSE, with reference to international contracting and business practices.




Process Plant Instrumentation


Book Description

This is the first in-depth presentation in book form of current analytical methods for optimal design, selection and evaluation of instrumentation for process plants. The presentation is clear, concise and systematic-providing process engineers with a valuable tool for improving quality, costs, safety, loss prevention, and production accounting. From Chapter 1 Introduction "Instrumentation is needed in process plants to obtain data that are essential to perform several activities. Among the most important are control, the assessment of the quality of products, production accounting... and the detection of failures related to safety. In addition, certain parameters than cannot be measured directly, such as heat exchanger, fouling or column deficiencies, are of interest. Finally, new techniques, such as on-line optimization, require the construction of reliable computer models for which the estimation of process parameters is essential. "This book concentrates on the tasks of determining the optimal set of measured variables and selecting the accuracy and reliability of the corresponding instruments. The goal is to obtain sufficiency accurate and reliable estimates of variables of interest while filtering bad data due to possible instrument malfunction. An additional goal is to observe and diagnose single and multiple process faults." From the Preface "There is a vast amount of literature devoted to the selection and good maintenance of instruments. This literature covers the selection of the right instrument for a particular range and system, but only after the desired accuracy and reliability of measurement have been established. Little has been written on how to systematically determine the right accuracy and reliability needed when selecting an instrument, much less how much redundancy is needed for a particular system. The key variables that needed estimation come from control requirements, as well as monitoring needs for safety, quality control and production accounting. These are the starting points of the design methodology. This book concentrates on determining the optimal accuracy and reliability of instruments and their location. To determine this, certain desired properties of the system of instruments are used as constraints while the cost is minimized. These properties, among others are variable observability, system reliability and precision of certain variables. "This book is not a textbook. Rather it is intended to be an organized collection of the most relevant work in this area.... It has been written with the intention of making it readable by engineers with some background in linear algebra, mathematical optimization and graph theory. It is organized so that the complexity of the sensor network design is addressed step by step." The information in this new book serves the needs of chemical and other process engineers involved in instrumentation and control, maintenance, plant operations, process design, process development, quality control, safety, and loss prevention. Illustrations and Tables The text is supplemented with more than 100 flow charts, diagrams and other schematics that illustrate procedures, systems and instrumentation. More than 70 tables provide useful reference data. The Author Dr. Miguel J. Bagajewicz brings to this new book his extensive experience in design, data management, teaching and writing in the area of process engineering. He received his M.S. and Ph.D. in Chemical Engineering from the California Institute of Technology. He is presently Associate Professor, School of Chemical Engineering and Materials Science, and Director, Center for Engineering Optimization at the University of Oklahoma. He is the author or co-author of more than 100 journal articles, conference presentations, and reports, and the author of articles on data reconciliation and sensor location in the Instrument Engineers' Handbook, fourth edition. He is a member of the American Institute of Chemical Engineers (AIChE), and on the executive committee of the Central Oklahoma Chapter.




Project engineering of process plants


Book Description




Design of Simple and Robust Process Plants


Book Description

The approaches to design process plants described in this book lead to process designs which require 30-40% less capital than usual. The book is unique since it is the first comprehensive work addressing both the total process design and operational approach. Technological developments during the last decade made the design of really competitive processes possible. Mechanical developments have resulted in reliable and robust equipment. Process developments have created opportunities to minimize the amount of equipment; furthermore, different logistic approaches, integration of process functionality and intensification of the unit operations are possible. Computer and control technology allows remote-control operation and first pass prime production. In this work design philosophies are discussed and their implementation is shown as a structured approach for planned and existing plants. Numerous examples are presented to illustrate what simple design can create. The work is intended for experienced engineers and managers involved in process design, control design and operation, but is also interesting for students. Project engineers and managers have to apply these new approaches to achieve competitive processes. "A process plant should meet the simplicity and robustness of a household refrigerator." This book has been written to allow to achieve this aim. "Chairman of the Judges Award" from IChemE 2003