Properties of Foamed Asphalt for Warm Mix Asphalt Applications


Book Description

"TRB's National Cooperative Highway Research Program (NCHRP) Report 807: Properties of Foamed Asphalt for Warm Mix Asphalt Applications presents methods for measuring the performance-related properties of foamed asphalts and designing foamed asphalt mixes with satisfactory aggregate coating and workability." --




Characteristics of Foamed Asphalt Binders for Warm Mix Asphalt Applications


Book Description

An increase in environmental awareness and energy concerns had recently prompted efforts to make pavement construction cheaper and more environmentally friendly. Warm mix asphalt (WMA) is an asphalt mixture production technology that promises to reduce production costs and greenhouse gas emissions. Foamed asphalt binder is increasingly being used to produce WMA. This dissertation addresses several issues related to the use of foamed asphalt binder for WMA applications. The first objective of the research presented in this dissertation is to develop a method and metrics to precisely quantify the characteristics of asphalt binder foams. Laboratory measurements were obtained using the newly developed method to evaluate the extent and stability of foams produced using different asphalt binders at different water contents and laboratory foaming devices. Results demonstrate that the method developed is promising in terms of its ability to provide a detailed history of the behavior of foamed asphalt binder as the foam collapses. In addition, results indicate that the method is sensitive to distinguish between foaming characteristics of different asphalt binders as well as different water contents and foaming devices. The second objective of this study was to relate intrinsic properties of the asphalt binder to its foaming characteristics. A physical model was developed for expansion of asphalt binder foam based on foam physics and fluid mechanics of micro-droplets. The model relates foamant water and asphalt binder mixing efficiency with the surface tension of the asphalt binder. The model can be used to predict which binder can be effectively foamed and used, and whether any chemical modification to the binder is necessary to achieve the same. Results indicate that only a small percentage of water is effective in foaming the asphalt binder. The last objective of this research was to evaluate the influence of foaming on asphalt binder residues and mixture workability and coatability. The influence of foaming process on the rheological properties of asphalt binder residue was investigated. In addition, the significance of foamed asphalt binder characteristics on mixture workability and coatability was evaluated. Results from this last part of the study can be used to optimize binder foaming such that the resulting mixture is coated and compacted without compromising performance.




EVALUATION OF RHEOLOGICAL AND MECHANICAL PROPERTIES OF FOAMED AND EMULSIFIED ASPHALT MATERIALS


Book Description

Abstract : Foamed asphalt (water-foamed asphalt in this study) is formed by combining hot asphalt with a small amount of cold water, while emulsified asphalt is simply a suspension of small asphalt cement globules in water, which is assisted by an emulsifying agent (or surfactant). The foaming and emulsifying processes are the water-based physical and chemical processes in decreasing the apparent viscosity of asphalt, respectively. Both foamed and emulsified asphalt materials containing some free water, and have been widely used in the cold, half-warm, and warm mix asphalt productions. Also, the pavement surface treatments and maintenances are involved in these asphalt materials. However, it is limited to a profound understanding of mechanical performance and corresponding physicochemical properties. The objectives of this study are 1) to characterize the rheological properties of foamed and emulsified asphalt materials, 2) and to evaluate the mechanical properties of its mixtures in the applications of pavement construction, surface treatments, and pavement maintenances. The rheological behavior of foamed asphalt was measured at various temperatures and with different water content can provide the apparent viscosity and agitation torque of the foamed asphalt. Besides, according to the dynamic foaming processes of the foamed asphalt, this study successfully applied the dynamic movement of water vapor or bubble in foamed asphalt to disperse the nano hydrated lime (NHL) particles in the suspensions into the asphalt. The dispersion condition and the microstructure of the nanoparticles in the asphalt were evaluated via scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. A surfactant of sodium dodecylbenzene sulfonate was added to the water to form suspensions before inserted into the hot asphalt. Also, the study characterized the impacts of the foaming condition and the multiple freeze-thaw cycles on the laboratory tensile strength tests via Materials Testing System (MTS) of the foamed asphalt mixtures. Then, the nondestructive ultrasonic direct test was applied to assess the foamed asphalt mixture damage level after the multiple freeze-thaw cycles. Meanwhile, for another kind of asphalt material containing free water (emulsified asphalt), the interactions of asphalt and water in the emulsified asphalt were characterized first. The moisture (or water) retention of emulsified asphalts during the oven heating was applied to assess the emulsification stability at different acidic and alkaline levels. The dynamic shear rheometer (DSR) experiments characterized the apparent viscosity and rutting indicator as to the parameters for expressing the rheological properties of both emulsified asphalts and the individual residues. The Fourier-transform infrared spectroscopy (FT/IR) analyzed the interactions of asphalt and water in emulsified asphalt from the perspective of molecular chemistry. After that, the application of emulsified asphalt on pavement maintenance; the example of chip-seal was involved. These studies tested the adhesion, interface bond strength, and shear bond strength for the pavement underlying chip-seal. Two innovative laboratory chip-seal tests, Michigan Tech's interface bond test (IBT) and Michigan Tech's shear bond test (SBT), were developed in this study. The testing results concluded that the new developed chip-seal tests are useful in evaluating the bonding performance between the chip-seal and pavements.




Special Mixture Design Considerations and Methods for Warm Mix Asphalt


Book Description

TRB's National Cooperative Highway Research Program (NCHRP) Report 714: Special Mixture Design Considerations and Methods for Warm-Mix Asphalt: A Supplement to NCHRP Report 673: A Manual for Design of Hot-Mix Asphalt with Commentary presents special mixture design considerations and methods used with warm-mix asphalt. NCHRP Report 714 is a supplement to NCHRP Report 673: A Manual for Design of Hot-Mix Asphalt. All references to chapters in NCHRP Report 714 refer to the corresponding chapters in NCHRP Report 673.




Warm Mix Asphalt


Book Description

Warm mix asphalt (WMA) is a technology that emerges to achieve environmental challenges of reducing greenhouse gas emissions. There are several technologies that allow diminishing the mixing and compaction temperature of the asphalt mixtures while improving workability. The benefits of using warm mix asphalt are not just environmental but also include better working conditions and the capability of introducing greater percentages of recycled materials into the mixture. Foamed asphalt is the most used technology to obtained warm mix asphalt in the United States of America (USA), and the performance of the resultant mixtures could be increased by controlling and improving the characteristics of the foam.




A Study on Properties of Foamed-Asphalt-Treated Mixes


Book Description

From both economical and ecological points of view, cold recycling is much more beneficial than hot recycling. However, due to not only the intrinsic properties of binding mechanisms but also the difficulties of process control, cold recycling did not gain common acceptance in Taiwanese paving industries. For the further development of environment-friendly paving materials and construction processes, this particular study investigated the engineering properties of foamed-asphalt-treated bases in Taiwan. Using a laboratory foaming plant, work was performed on local materials to produce foamed-asphalt-treated cold mixtures. The engineering properties of foamed-asphalt-treated mixes were tested and compared with those of hot recycled mixes. Test results show the benefits of utilizing high percentages (80%) of milled asphalt in foamed asphalt mixes. The optimum asphalt content of foamed asphalt mixes can be reduced from 3.5 to 2.0%, which is less than the mixes consisting of all new aggregate, and the moisture resistance of the mixture is enhanced. Resilience modulus and fatigue data show that foamed-asphalt-treated mixes perform as well as hot recycled mixes.







Superpave Mix Design


Book Description




Advances in Asphalt Materials


Book Description

The urgent need for infrastructure rehabilitation and maintenance has led to a rise in the levels of research into bituminous materials. Breakthroughs in sustainable and environmentally friendly bituminous materials are certain to have a significant impact on national economies and energy sustainability. This book will provide a comprehensive review on recent advances in research and technological developments in bituminous materials. Opening with an introductory chapter on asphalt materials and a section on the perspective of bituminous binder specifications, Part One covers the physiochemical characterisation and analysis of asphalt materials. Part Two reviews the range of distress (damage) mechanisms in asphalt materials, with chapters covering cracking, deformation, fatigue cracking and healing of asphalt mixtures, as well as moisture damage and the multiscale oxidative aging modelling approach for asphalt concrete. The final section of this book investigates alternative asphalt materials. Chapters within this section review such aspects as alternative binders for asphalt pavements such as bio binders and RAP, paving with asphalt emulsions and aggregate grading optimization. Provides an insight into advances and techniques for bituminous materials Comprehensively reviews the physicochemical characteristics of bituminous materials Investigate asphalt materials on the nano-scale, including how RAP/RAS materials can be recycled and how asphalt materials can self-heal and rejuvenator selection




Performance of Foamed Warm Mix Asphalt In Virginia Over Four to Six Years


Book Description

The Virginia Department of Transportation (VDOT) began allowing the use of warm mix asphalt (WMA) in 2008 and has become a national leader in the use of WMA technologies. Several WMA technologies were investigated in research projects prior to implementation; however, foamed WMA was not. This study was designed to evaluate the properties and performance of foamed WMA placed during the initial implementation of the technology to determine if the technology has performed as expected. Six mixtures produced using plant foaming technologies and placed between 2008 and 2010 were identified and subjected to field coring and laboratory testing to provide insight as to the performance of foamed WMA mixtures. All coring was performed in 2014, which resulted in pavement ages ranging from 4 to 6 years. Three comparable hot mix asphalt (HMA) mixtures were cored and evaluated to provide average values for comparison. All cores were tested to determine air-void contents and permeability and were subjected to dynamic modulus, repeated load permanent deformation, and Texas overlay testing. In addition, binder was extracted and recovered for performance grading. Test results found similar properties for the WMA and HMA mixtures evaluated. One WMA mixture exhibited high dynamic modulus and binder stiffness, but overlay testing did not indicate any tendency toward premature cracking. All binders were found to have aged between two and three performance grades above that which was specified at construction. WMA binders and one HMA binder aged two grades higher, and the remaining two HMA binders aged three grades, indicating a likely influence on aging from the reduced temperatures at which the early foamed mixtures were typically produced. Overall results indicated that foamed WMA should be expected to perform similarly to HMA. WMA has been fully adopted by VDOT as an alternative to HMA since 2008; however, at the time of implementation of foamed WMA, no studies had been conducted by VDOT to assess the performance of WMA relative to that of HMA. This study validated the assumption that the properties and performance of foamed WMA are similar to those of HMA.