Rotary Kilns


Book Description

Rotary Kilns—rotating industrial drying ovens—are used for a wide variety of applications including processing raw minerals and feedstocks as well as heat-treating hazardous wastes. They are particularly critical in the manufacture of Portland cement. Their design and operation is critical to their efficient usage, which if done incorrectly can result in improperly treated materials and excessive, high fuel costs. This professional reference book will be the first comprehensive book in many years that treats all engineering aspects of rotary kilns, including a thorough grounding in the thermal and fluid principles involved in their operation, as well as how to properly design an engineering process that uses rotary kilns. This new edition contains an updated CFD section with inclusion of recent case studies and in line with recent developments covers pyrolysis processes, torrefaction of biomass, application of rotary kilns in C02 capture and information on using rotary kilns as incinerators for hydrocarbons. - Provides essential information on fluid flow, granular flow, mixing and segregation, and aerodynamics during turbulent mixing and recirculation - Gives guidance on which fuels to choose, including options such as natural gas versus coal-fired rotary kilns - Covers principles of combustion and flame control, heat transfer and heating and material balances - New edition contains information on pyrolysis processes with low temperatures and torrefaction of biomass. It also covers calcination of petcoke, how rotary kilns are used as incinerators for chlorinated hydrocarbons. - Includes updated material on CFD simulation of kiln gas and solids flow with a selection of recent case studies.




The Rotary Cement Kiln


Book Description

This is an indispensable reference source and training tool not only for kiln operators, but for supervisors and management staff as well. Extensive discussions on pre-heater and pre-calciner operations are included. The appendix includes a section with conversion tables, definitions of common terms relating to rotary kilns, and a suggested outline for a training program for new operators. CONTENTS: History; Types of Rotary Kilns; Refractories; Fuels; Combustion; The Flame; Heat Transfer; Heat Balances; The Chemistry of Kiln Feed and Clinker, Reaction Zones in the Rotary Kiln; Coating and Ring Formation in a Rotary Kiln; The Air Circuit in a Rotary Kiln: Movement of the Material Through The Kiln; Kiln Operating and Control Methods; Instrumentation; Burning Zone Control; Fuel Systems; Clinker cooler Control; Kiln Exit-Gas Temperature Control; Feed-Rate Control; Kiln Starts and Shutdowns; The 27 Basic Kiln Conditions; Kiln Emergency Conditions; Safety and Accident Prevention; Appendix: A KILN OPERATOR'S QUIZ; Glossary; Conversion Tables; Index. See also: F.M. LEA's, THE CHEMISTRY OF CEMENT AND CONCRETE, Third Edition: ISBN 978-0-8206-0212-7; Kurt Peray, The Cement Manufacturer's Handbook: ISBN 0820603686. Visit us at www.chemical-publishing.com




Beyond the Blast Furnace


Book Description

This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.




Machinery and kilns. 1910


Book Description







Preparation of Catalysts V


Book Description

The organizers of this Fifth Symposium maintained their initial objectives, namely to gather experts from both industries and universities to discuss the scientific problems involved in the preparation of heterogeneous catalysts, and to encourage as much as possible the presentation of research work on catalysts of real industrial significance. Another highlight of these symposia was to reserve a substantial part of the program to new developments in catalyst preparation, new preparation methods and new catalytic systems. The fact that chemical reactions which were hardly conceivable some years ago have become possible today through the development of appropriate catalytic systems proves that catalysis is in constant progress.The papers in this volume deal with studies of unit operations in catalyst preparation, catalyst preparation via the sol-gel route, preparation of catalysts from layered structures and pillaring of clays, preparation and modification of zeolite-based catalysts, carbon supported catalysts, preparation of oxidation catalysts and novel and unusual preparation methods.




ALTERNATIVE ROUTES TO IRON MAKING, 2nd Ed.


Book Description

With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.




Engineering Surveys for Industry


Book Description

This book is the translated English version of a text on industrial surveys, originally published in Slovak by SPEKTRUM STU Publishing. This updated version is not only a translation of the original, but also a reviewed, extended version, which reflects up-to-date international standards and regulations. The book covers topics in engineering surveying not available in other publications in this complex form, and addresses the design methodology, data processing and implementation of geodetic measurements under specific conditions to make industrial work environments safer and more efficient. The book begins by introducing readers to these conditions, and then discusses design of maps, geodetic networks and information systems of industrial plants, the usage of cartesian and polar coordinate measuring systems, terrestrial laser scanning technology, as well as measurement of cranes, rotary kilns and special objects of nuclear power plants. The book will be of use to teachers, students, practitioners (e.g. surveyors), quality production managers, equipment designers and mechanical engineers.




Bulletin


Book Description




Fossil Energy Update


Book Description