Safety and Security Review for the Process Industries


Book Description

Dennis Nolan, drawing on decades of experience as a well-known safety author and senior loss prevention specialist at Saudi Aramco, provides the essential procedures and checklists in Safety and Security Review for the Process Industries. In addition to guiding the reader through the selection and execution of efficient and complete hazard analysis and safety reviews (such as HAZOP, PHA, What-If, SVA, LOPA, Bowtie), Nolan shares his personal experience and illustrates procedures with real-world examples. Updated throughout to reflect changing practices, the fourth edition expands its scope to include maintenance, exploratory drilling, and governmental regulation updates. It adds best practice guidelines on CHAZOP reviews, expands on threats in the security vulnerability analysis, and includes more information on chemical process facilities and hydrocarbon/chemical plant safeguards. Up-to-date form templates and "what-if” checklists are also available for purchasers of the book to download, making this a complete safety review toolkit.




Guidelines for Process Hazards Analysis (PHA, HAZOP), Hazards Identification, and Risk Analysis


Book Description

This unique manual is a comprehensive, easy-to-read overview of hazards analysis as it applies to the process and allied industries. The book begins by building a background in the technical definition of risk, past industrial incidents and their impacts, ensuing legislation, and the language and terms of the risk field. It addresses the different types of structured analytical techniques for conducting Process Hazards Analyses (PHA), provides a "What If" checklist, and shows how to organize and set up PHA sessions. Other topics include layout and siting considerations, Failure Modes and Effect Analysis (FMEA), human factors, loss of containment, and PHA team leadership issues.




Safety and Security Review for the Process Industries


Book Description

Safety and Security Review for the Process Industries: Application of HAZOP, PHA, What-IF and SVA Reviews, Third Edition, describes the responsibilities, methods, and documentation required for the performance of qualitative hazard analysis for industrial and commercial processes, specifically Preliminary Hazard Analysis (PHA), What-If, and Hazard and Operability (HAZOP) reviews. It is a guideline and reference book that explains how the methodology and procedures used for these reviews can be adopted and applied for Security Vulnerability Analysis (SVA) to avoid the major risks that have the potential to severely impact the industry. Organized into 13 chapters, the book relies mainly on practices commonly observed in the petroleum, chemical, and petrochemical industries. It begins with an overview of PHA, What-If, and HAZOP reviews, including their limitations and advantages. It then moves into a discussion of safety reviews that are increasingly used in the process industries: Bow-Tie Analysis (BTA), Layers of Protection Analysis (LOPA), and Safety Integrity Level (SIL). The book looks at review team members, their qualifications and responsibilities, and senior management support and responsibilities for the safety and security of a facility. The reader is also introduced to review procedures and worksheets, review applications, preparation and distribution of the study report, and handling and resolution of recommendations. The book concludes by explaining the estimation of review scheduling and cost. This book will serve as a reminder to members of PHA, What-If, and HAZOP review teams about their duties and responsibilities.




Guidelines for Revalidating a Process Hazard Analysis


Book Description

GUIDELINES FOR REVALIDATING A PROCESS HAZARD ANALYSIS This book is derived from the experience of many companies in the chemical and hydrocarbon processing industries, and presents demonstrated, concise, and common sense approaches for a resource-effective revalidation of process hazard analyses (PHAs). It includes flowcharts, checklists, and worksheets that provide invaluable assistance to the revalidation process. The new edition, now as a guideline, provides a compete and thorough update of the first book and will provide much needed and requested guidance on PHA Revalidations including evaluating Prior PHA Studies, Identifying an Appropriate Revalidation Methodology, Preparing and Conducting the Revalidation Study Sessions, and Documenting the Revalidation Study.




Guidelines for Performing Effective Pre-Startup Safety Reviews


Book Description

This book provides guidance to those with responsibility for scheduling and executing a Pre-Startup Safety Review (PSSR). It outlines a protocol and tool for use by project or turnaround teams, to effectively and efficiently schedule and execute a PSSR. Integrates PSSR throughout the project/turnaround phases, with a verification check at the traditional PSSR step Supports a "right first time" and "check only once" project philosophy to eliminate surprises Features how-to checklists, hazard assessment, batch and continuous processes, validation, and documentation Includes a CD with PSSR checklists and PSSR management system examples. Note: CD-ROM/DVD and other supplementary materials are not included as part of eBook file.




Hazard Analysis Techniques for System Safety


Book Description

A practical guide to identifying hazards using common hazard analysis techniques Many different hazard analysis techniques have been developed over the past forty years. However, there is only a handful of techniques that safety analysts actually apply in their daily work. Written by a former president of the System Safety Society and winner of the Boeing Achievement and Apollo Awards for his safety analysis work, Hazard Analysis Techniques for System Safety explains, in detail, how to perform the most commonly used hazard analysis techniques employed by the system safety engineering discipline. Focusing on the twenty-two most commonly used hazard analysis methodologies in the system safety discipline, author Clifton Ericson outlines the three components that comprise a hazard and describes how to use these components to recognize a hazard during analysis. He then examines each technique in sufficient detail and with numerous illustrations and examples, to enable the reader to easily understand and perform the analysis. Techniques covered include: * Preliminary Hazard List (PHL) Analysis * Preliminary Hazard Analysis (PHA) * Subsystem Hazard Analysis (SSHA) * System Hazard Analysis (SHA) * Operating and Support Hazard Analysis (O&SHA) * Health Hazard Assessment (HHA) * Safety Requirements/Criteria Analysis (SRCA) * Fault Tree Analysis (FTA) * Event Tree Analysis (ETA) * Failure Mode and Effects Analysis (FMEA) * Fault Hazard Analysis * Functional Hazard Analysis * Sneak Circuit Analysis (SCA) * Petri Net Analysis (PNA) * Markov Analysis (MA) * Barrier Analysis (BA) * Bent Pin Analysis (BPA) * HAZOP Analysis * Cause Consequence Analysis (CCA) * Common Cause Failure Analysis (CCFA) * MORT Analysis * Software Safety Assessment (SWSA) Written to be accessible to readers with a minimal amount of technical background, Hazard Analysis Techniques for System Safety gathers, for the first time in one source, the techniques that safety analysts actually apply in daily practice. Both new and seasoned analysts will find this book an invaluable resource for designing and constructing safe systems-- in short, for saving lives.




Cybersecurity of Industrial Systems


Book Description

How to manage the cybersecurity of industrial systems is a crucial question. To implement relevant solutions, the industrial manager must have a clear understanding of IT systems, of communication networks and of control-command systems. They must also have some knowledge of the methods used by attackers, of the standards and regulations involved and of the available security solutions. Cybersecurity of Industrial Systems presents these different subjects in order to give an in-depth overview and to help the reader manage the cybersecurity of their installation. The book addresses these issues for both classic SCADA architecture systems and Industrial Internet of Things (IIoT) systems.




Process Safety


Book Description

Effective process safety programs consist of three interrelated foundations—safety culture and leadership, process safety systems, and operational discipline—designed to prevent serious injuries and incidents resulting from toxic releases, fires, explosions, and uncontrolled reactions. Each of these foundations is important and one missing element can cause poor process safety performance. Process Safety: Key Concepts and Practical Approaches takes a systemic approach to the traditional process safety elements that have been identified for effective process safety programs. More effective process safety risk reduction efforts are achieved when these process safety systems, based on desired activities and results rather than by specific elements, are integrated and organized in a systems framework. This book provides key concepts, practical approaches, and tools for establishing and maintaining effective process safety programs to successfully identify, evaluate, and manage process hazards. It introduces process safety systems in a way that helps readers understand the purpose, design, and everyday use of overall process safety system requirements. Understanding what the systems are intended to achieve, understanding why they have been designed and implemented in a specific way, and understanding how they should function day-to-day is essential to ensure continued safe and reliable operations.




Hazard Analysis Techniques for System Safety


Book Description

Explains in detail how to perform the most commonly used hazard analysis techniques with numerous examples of practical applications Includes new chapters on Concepts of Hazard Recognition, Environmental Hazard Analysis, Process Hazard Analysis, Test Hazard Analysis, and Job Hazard Analysis Updated text covers introduction, theory, and detailed description of many different hazard analysis techniques and explains in detail how to perform them as well as when and why to use each technique Describes the components of a hazard and how to recognize them during an analysis Contains detailed examples that apply the methodology to everyday problems