Solidification


Book Description

Solidification is one of the oldest processes for producing useful implements and remains one of the most important modern commercial processes. This text describes the fundamentals of the technology in a coherent way, using consistent notation.




Principles of Solidification


Book Description

“Principles of Solidification” offers comprehensive descriptions of liquid-to-solid transitions encountered in shaped casting, welding, and non-biological bulk crystal growth processes. The book logically develops through careful presentation of relevant thermodynamic and kinetic theories and models of solidification occurring in a variety of materials. Major topics encompass the liquid-state, liquid-solid transformations, chemical macro- and microsegregation, purification by fractional crystallization and zone refining, solid-liquid interfaces, polyphase freezing, and rapid solidification processing. Solid-liquid interfaces are discussed quantitatively both as sharp and diffuse entities, with supporting differential geometric descriptions. The book offers: • Detailed mathematical examples throughout to guide readers • Applications of solidification and crystal growth methodologies for preparation and purification of metals, ceramics, polymers and semiconductors • Appendices providing supporting information on special topics covered in the chapters. Readers in materials, metallurgical, chemical, and mechanical engineering will find this to be a useful source on the subjects of solidification and crystal growth. Chemists, physicists, and geologists concerned with melting/freezing phenomena will also find much of value in this book.




Solidification and Crystallization Processing in Metals and Alloys


Book Description

Solidification and Crystallization Processing in Metals and Alloys Hasse Fredriksson KTH, Royal Institute of Technology, Stockholm, Sweden Ulla Åkerlind University of Stockholm, Sweden Solidification or crystallization occurs when atoms are transformed from the disordered liquid state to the more ordered solid state, and is fundamental to metals processing. Conceived as a companion volume to the earlier works, Materials Processing during Casting (2006) and Physics of Functional Materials (2008), this book analyzes solidification and crystallization processes in depth. Starting from the thermodynamic point of view, it gives a complete description, taking into account kinetics and mass transfer, down to the final structure. Importantly, the book shows the relationship between the theory and the experimental results. Topics covered include: Fundamentals of thermodynamics Properties of interfaces Nucleation Crystal growth - in vapours, liquids and melts Heat transport during solidification processes Solidification structures - faceted, dendritic, eutectic and peritectic Metallic glasses and amorphous alloy melts Solidification and Crystallization Processing in Metals and Alloys features many solved examples in the text, and exercises (with answers) for students. Intended for Masters and PhD students as well as researchers in Materials Science, Engineering, Chemistry and Metallurgy, it is also a valuable resource for engineers in industry.




Solidification


Book Description

Solidification is one of the oldest processes for producing complex shapes for applications ranging from art to industry, and remains as one of the most important commercial processes for many materials. Since the 1980s, numerous fundamental developments in the understanding of solidification processes and microstructure formation have come from both analytical theories and the application of computational techniques using commonly available powerful computers. This book integrates these developments in a comprehensive volume that also presents and places them in the context of more classical theories. This second edition highlights the key concepts within each chapter to help guide the reader through the most important aspects of the topics. The figures are now in color, in order to improve the visualization of phenomena and concepts. Recent important developments in the field since the first edition was published have also been added. The three-part text is aimed at graduate and professional engineers. The first part, Fundamentals and Macroscale Phenomena, presents the thermodynamics of solutions and then builds on that subject to motivate and describe equilibrium phase diagrams. Transport phenomena are discussed next, focusing on the issues of most importance to liquid-solid phase transformations, then moving on to describing in detail both analytical and numerical approaches to solving such problems. The second part, Microstructure, employs these fundamental concepts for the treatment of nucleation, dendritic growth, microsegregation, eutectic and peritectic solidification, and microstructure competition. This part concludes with a chapter describing the coupling of macro- and microscopic phenomena in microstructure development. The third and final part describes various types of Defects that may occur, with emphasis on porosity, hot tearing and macrosegregation, presented using the modeling tools and microstructure descriptions developed earlier.




Theory of Solidification


Book Description

The processes of freezing and melting were present at the beginnings of the Earth and continue to dominate the natural and industrial worlds. The solidification of a liquid or the melting of a solid involves a complex interplay of many physical effects. This book systematically presents the field of continuum solidification theory based on instability phenomena. An understanding of the physics is developed by using examples of increasing complexity with the object of creating a deep physical insight applicable to more complex problems. Applied mathematicians, engineers, physicists, and materials scientists will all find this volume of interest.




Theory of Solidification


Book Description

The processes of freezing and melting were present at the beginnings of the Earth and continue to dominate the natural and industrial worlds. The solidification of a liquid or the melting of a solid involves a complex interplay of many physical effects. This 2001 book presents in a systematic way the field of continuum solidification theory based on instability phenomena. An understanding of the physics is developed by using examples of increasing complexity with the object of creating a deep physical insight applicable to more complex problems. Applied mathematicians, engineers, physicists, and materials scientists will all find this volume of interest.




Dynamics of Liquid Solidification


Book Description

This monograph comprehensively describes phenomena of heat flow during phase change as well as the dynamics of liquid solidification, i.e. the development of a solidified layer. The book provides the reader with basic knowledge for practical designs, as well as with equations which describe processes of energy transformation. The target audience primarily comprises researchers and experts in the field of heat flow, but the book may also be beneficial for both practicing engineers and graduate students.




The Role of Convection and Fluid Flow in Solidification and Crystal Growth


Book Description

Physicochemical Hydrodynamics: The Role of Convection and Fluid Flow in Solidification and Crystal Growth focuses on the processes, methodologies, reactions, and approaches involved in solidification and crystal growth brought about by convection and fluid flow. The selection first offers information on the techniques of crystal growth, convection in Czochralski growth melts, and Marangoni effects in crystal growth melts. Discussions focus on crystal growth under reduced gravity, Marangoni effects in growth from a crucible, thermocapillary convection in floating zones, near-field flow, Czochralski bulk flow, and melt, solution, and vapor growth. The text then examines the effect of convective flow on morphological stability and time-dependent natural convection in crystal growth systems. The manuscript elaborates on the effects of fluid flow on the solidification of industrial castings and ingots and application of holographic interferometry to hydrodynamic phenomena in crystal growth. Topics include effects of fluid flow on crystal structure, importance of macrosegregation defects in castings, value of convection in crystal growth, and occurrence of thermal oscillations in fluids. The selection is a dependable reference for readers interested in the role of convection and fluid flow in solidification and crystal growth.







Concepts in Physical Metallurgy


Book Description

The progress of civilization can be, in part, attributed to their ability to employ metallurgy. This book is an introduction to multiple facets of physical metallurgy, materials science, and engineering. As all metals are crystalline in structure, it focuses attention on these structures and how the formation of these crystals are responsible for certain aspects of the material's chemical and physical behaviour. Concepts in Physical Metallurgy also discusses the mechanical properties of metals, the theory of alloys, and physical metallurgy of ferrous and non-ferrous alloys.