Solidification Processing of Metal Matrix Composites


Book Description

"Solidification Processing of Metal Matrix Composites" (MMCs) focuses primarily on microcomposites but also covers macrocomposites, nanocomposites and foams. There are four main areas detailed: fundamentals of solidification synthesis, which examines issues related to stir mixing, pressure infiltration, transfer of particles or fibers through gas-liquid and liquid-solid interfaces, and particle/fiber interactions with fluids; processing and microstructures, which focuses on microstructure formation during solidification of MMC under different conditions, such as nucleation, growth, heat transfer, microsegregation, macrosegregation and interactions between solidifying interfaces, particles and fibers; and, properties of solidification processing, covering the relationship between the microstructures and properties. Comparisons are made between properties of solidification processed composites and monolithic and composites made by solid and vapor phase processes. It also details the application of solidification processed MMCs, revealing current and future applications especially in automotive, aerospace, railroad, thermal management, electromechanical machinery and recreational equipment sectors.







Solidification Processing of Magnesium Based In-Situ Metal Matrix Composites by Precursor Approach


Book Description

In-situ magnesium based metal matrix composites (MMCs) belong to the category of advanced light weight metallic composites by which ceramic dispersoids are produced by a chemical reaction within the metal matrix itself. In-situ MMCs comprised uniform distribution of thermodynamically stable ceramic dispersoids, clean and unoxidized ceramic-metal interfaces having high interfacial strength. In last two decades, investigators have been collaborating to explore the possibility of enhancing the high temperature creep resistance performance in polymer-derived metal matrix composites (P-MMCs) by utilizing polymer precursor approach. A unique feature of the P-MMC process is that since all constituents of the ceramic phase are built into the polymer molecules itself, there is no need for a separate chemical reaction between the host metal and polymer precursor in order to form in-situ ceramic particles within the molten metal. Among the different polymer precursors commercially available in the market, the silicon-based polymers convert into the ceramic phase in the temperature range of 800,Äì1000¬∞C. Therefore, these Si-based polymers can be infused into molten Mg or Mg-alloys easily by simple stir-casting method. This chapter mainly focuses on understanding the structure,Äìproperty correlation in both the Mg-based and Mg-alloy based in-situ P-MMCs fabricated by solidification processing via polymer precursor approach.













Solidification Processing of Reinforced Metals


Book Description

Much of the success of composites can be attributed to the development of innovative processes. Many useful composites are envisaged by materials scientists but the problem of how to make them is often the greater hurdle. This process-oriented book focuses on the basic principles of composite fabrication. Upon studying these processes, one is immediately struck by the diversity of ideas and techniques. In some cases, these have been borrowed from other technologies and were designed for use with quite different materials. In other cases some very clever new means have been developed which take account of the characteristics of metals and ceramics and the higher temperatures which are typically involved in their processing.




Science and Technology of Rapid Solidification and Processing


Book Description

This text reviews the major advances made in recent years in both the theoretical and experimental areas of rapid solidification technology and processing. Topics covered include: processing technologies of rapid solidification and thermodynamic properties; thermodynamics of metastable alloys, relaxation, diffusion, magnetic and electric properties; the structural characterization of supercooled melts, and ultrafine polycrystalline materials.




Semi-Solid Processing of Alloys and Composites


Book Description

Semi-solid metal (SSM) processing, as a viable alternative manufacturing route to those of conventional casting and forging, has not yet been fully exploited despite nearly half a century since its introduction to the metal industry. The slow pace of adopting SSM routes may be due to various reasons, including capital costs, profit margins, and, most importantly, the lack of detailed analysis of various SSM processes in open literature to confidently establish their advantages over more conventional routes. Therefore, the SSM community must disseminate their findings more effectively to generate increased confidence in SSM processes in the eyes of our industrial leaders. As such, we have embarked on the task to invite the leaders in SSM research to share their findings in a Special Issue dedicated to semi-solid processing of metals and composites. SSM processing takes advantage of both forming and shaping characteristics usually employed for liquid and solid materials. In the absence of shear forces, the semi-solid metal has similar characteristics to solids, i.e., easily transferred and shaped; by applying a defined force, the viscosity is reduced and the material flows like a liquid. These unique dual characteristics have made SSM routes attractive alternatives to conventional casting on an industrial scale. With the intention of taking full advantage of SSM characteristics, it is crucial to understand SSM processing, including topics such as solidification and structural evolution, flow behavior through modelling and rheology, new processes and process control, alloy development, and properties in general. This Special Issue focuses on the recent research and findings in the field with the aim of filling the gap between industry and academia, and to shed light on some of the fundamentals of science and technology of semi-solid processing.




Processing, Properties, and Applications of Cast Metal Matrix Composites


Book Description

This book the current status of metal matrix covers composites which are produced via solidification technology. It examines processes involved in the synthesizing of composites, structure/property relationships, and established and emerging industrial applications, particularly in the automotive industry.