Study of Impingement Heat Transfer with Rough Surfaces


Book Description

The effects of surface roughness on impingement cooling of a gas turbine blade were determined experimentally. The study was conducted in a heated flow two-dimensional cascade tunnel. Results showed that roughening of the impingement surfaces decreased the cooling effectiveness from that of a smooth surface in an optimal cooling configuration. However, the roughened surfaces increased the cooling effectiveness over that of a smooth surface in a nonoptimal configuration. (Author).




Detailed Investigation on Heat Transfer and Fluid Interaction Over Non-uniform Roughened Surfaces in Jet Impingement Cooling Applications


Book Description

The current research study investigated heat transfer and fluid behavior using non-intrusive experimental methods. Temperature-sensitive paint (TSP) was utilized to obtain scalar temperature field over smooth and rough surfaces. These experimental results will be compared with available literature. The flow physics was investigated by performing stereoscopic Particle Image Velocimetry. The velocity fields were further analyzed using Proper Orthogonal Decomposition (POD) and tested versus the wall similarity theory. High-accuracy microphones were utilized to obtain unsteady pressure values at different rough surfaces.













Heat Transfer Analysis of an Oblique Jet Impingement Cooling on CMC Rough Surface


Book Description

A Ceramic Matrix Composite is high strength and high temperature capability composite, utilized in components like heat shield of space vehicles, flame holders and disc brakes. To be used in both static and dynamic components of a future gas turbine engine and even with high temperature capabilities of these CMC components, convection cooling will still likely be required. The surface of the CMC varies significantly from traditional super-alloy used in a modern engine, with large level of roughness and significant three-dimensional waviness. These complex features will impact the behavior of the near wall flows, and affect the heat transfer rates both internal and external to the blade. Existing design tools should be updated to account for these effects. As a preliminary investigation into these effects, an obliquely impinging circular jet on a CMC surface is studied. Both experimental and numerical methods are employed to find the effect of simulated surface features on heat transfer rates. In this study, oblique angles of 45° and 90°, jet plate distance of 6.5 and 7 jet diameters and three Reynolds numbers, 11,000, 23,000 and 35,000, were selected. The test surface is broken down into segments, and individual segment Nusselt numbers are determined and plotted for the various impingement cases studied. Both experimental and CFD results showed negligible changes in average Nusselt number, while local contours were affected. The computational results were evaluated against literature and experimental results, using v2f turbulence model The computational result showed that the local and average Nusselt number for the smooth surface impingement were estimated very close to experimental values and the error was in the range of 14-17%. In case of impingement over the CMC surface, this model predicted the heat transfer rates close to experimental values in the stagnation region and produced local Nusselt number trends following the experimental results. The impact of the CMC surface feature is negligible compared to the uncertainty in heat transfer coefficient, and therefore traditional design tools can be utilized.




Heat Transfer Analysis of Slot Jet Impingement Onto Roughened Surfaces


Book Description

The effect of surface roughness on jet impingement heat transfer was investigated in this research. A numerical analysis was conducted for free surface slot jet impinging normally onto a heated plate. Six different geometries and three different plate materials were investigated. The cooling fluid used for the analysis was water, and the flow was laminar with a range of Reynolds number (Re) from 500 to 1000. Temperature distribution, local and average heat transfer coefficient, and local and average Nusselt number were presented for each case. The steady state heat transfer results show that the increase in Reynolds number (Re) increases the local heat transfer coefficient and the local Nusselt number. Impinging the jet nozzle directly onto a step has a better heat transfer enhancement than impinging the jet nozzle in between steps. Materials with low thermal conductivity exhibit large variation in temperature along the solid-fluid interface. The variations of the interface temperature become smaller between all cases when applying the isothermal boundary condition. The transient heat transfer results show that the temperature of the interface increases with time until steady state condition is met. Materials with high thermal diffusivity reach the steady state condition with less time. The increase in surface roughness increases the time required to reach the steady state condition. The highest rates of heat transfer were found at locations where no fluid recirculation occurs. It takes less time to reach steady state condition when applying the isothermal boundary condition at the bottom surface of the plate.




Jet Impingement Heat Transfer from Superheated, Superhydrophobic Surfaces


Book Description

The second study compares jet impingement heat transfer from SH surfaces of varying microstructures. Similar thermal effects due to modified jet ReD and initial surface temperature were observed. Modifying geometric pattern from microposts to microholes, altering cavity fraction, and changing feature pitch and width had little impact on heat transfer. However, reducing feature height on the post surfaces facilitated water penetration within the microstructure, slightly enhancing thermal transport.




An Experimental Study of Porous Mediums on Heat Transfer Characteristics Subjected to Water Jet Impingement


Book Description

Heat transfer enhancement studies were conducted on two main research areas in heat transfer. Those areas are fluid jet impingement and the use of porous mediums. Fluid jet impingement is a common heat transfer application in industry and is widely studied in research due to the high heat and mass transfer they provide. Porous mediums are another common engineering application that is typically found in heat exchangers and heat pipes due to the high heat transfer coefficient they produce. However, not much research stems from the combination of the two applications. By combining these two heat transfer applications, experiments were broken into two categories, non-boiling and boiling. Here, an apparatus was fabricated that allowed for both categories to be studied while allowing an inclination toward experimental plausibility. For the non-boiling experiment, flow rates were chosen that ranged from 4,000 ≤ Rew ≤ 11,000 under both free surface and submerged impinging jets. The goal was to determine the Nusselt number and compare the forced convection effect to the plain surface and porous mediums, i.e., monolayer wick and columnar post wick. Also, the variation in the Nusselt number was determined during lateral nozzle movement. The problems faced in pool boiling are the limited critical heat flux (CHF) and heat transfer coefficient (HTC) caused by the phase change over the heated surface. By employing the monolayer wick and columnar post wick, a decrease in the hydrodynamic instability (Rayleigh-Taylor) wavelength can occur, which provides heat transfer enhancements. To see if further heat transfer enhancements can be obtained, an impinging jet was added to the boiling apparatus with working flow rates of 800 ≤ Rew ≤ 1,700. Results for the non-boiling experiment show that the plain surface outperforms both monolayer wick and columnar post wick. This is due to the flow resistance present in both porous mediums. The rough surface of the monolayer wick saw a drop in the convection effect which was influenced by this flow resistance. The columnar post wick saw a further reduction in the convection effect due to the post's tight pitch distance, lp=1 mm. This was present in both free surface and submerged impinging jets. The boiling results showed a significant increase in CHF enhancements when the monolayer wick and columnar post wick were employed in the pool boiling setup. This is due to the reduced hydrodynamic instability wavelength, which reduced the vapor generation and delayed surface dry-out. CHF enhancements were further increased by employing an impinging jet. With the combination of the reduced hydrodynamic instability wavelength and impinging jet at the highest flow rate, the plain surface, monolayer wick, and columnar post wick saw an increase of 323.1%, 244.3%, and 266.6%, respectively, in CHF measurements when compared to the basic pool-boiling experiment.




Journal of Thermophysics and Heat Transfer


Book Description

This journal is devoted to the advancement of the science and technology of thermophysics and heat transfer through the dissemination of original research papers disclosing new technical knowledge and exploratory developments and applications based on new knowledge. It publishes papers that deal with the properties and mechanisms involved in thermal energy transfer and storage in gases, liquids, and solids or combinations thereof. These studies include conductive, convective, and radiative modes alone or in combination and the effects of the environment.