Systems Analyses of Advanced Brayton Cycles For High Efficiency Zero Emission Plants


Book Description

Table 1 shows that the systems efficiency, coal (HHV) to power, is 35%. Table 2 summarizes the auxiliary power consumption within the plant. Thermoflex was used to simulate the power block and Aspen Plus the balance of plant. The overall block flow diagram is presented in Figure A1.3-1 and the key unit process flow diagrams are shown in subsequent figures. Stream data are given in Table A1.3-1. Equipment function specifications are provided in Tables A1.3-2 through 17. The overall plant scheme consists of a cryogenic air separation unit supplying 95% purity O2 to GE type high pressure (HP) total quench gasifiers. The raw gas after scrubbing is treated in a sour shift unit to react the CO with H2O to form H2 and CO2. The gas is further treated to remove Hg in a sulfided activated carbon bed. The syngas is desulfurized and decarbonized in a Selexol acid gas removal unit and the decarbonized syngas after humidification and preheat is fired in GE 7H type steam cooled gas turbines. Intermediate pressure (IP) N2 from the ASU is also supplied to the combustors of the gas turbines as additional diluent for NOx control. A portion of the air required by the ASU is extracted from the gas turbines. The plant consists of the following major process units: (1) Air Separation Unit (ASU); (2) Gasification Unit; (3) CO Shift/Low Temperature Gas Cooling (LTGC) Unit; (4) Acid Gas Removal Unit (AGR) Unit; (5) Fuel Gas Humidification Unit; (6) Carbon Dioxide Compression/Dehydration Unit; (7) Claus Sulfur Recovery/Tail Gas Treating Unit (SRU/TGTU); and (8) Power Block.




Combined Cycle Systems for Near-Zero Emission Power Generation


Book Description

Combined cycle power plants are one of the most promising ways of improving fossil-fuel and biomass energy production. The combination of a gas and steam turbine working in tandem to produce power makes this type of plant highly efficient and allows for CO2 capture and sequestration before combustion. This book provides a comprehensive review of the design, engineering and operational issues of a range of advanced combined cycle plants. After introductory chapters on basic combined cycle power plant and advanced gas turbine design, the book reviews the main types of combined cycle system. Chapters discuss the technology, efficiency and emissions performance of natural gas-fired combined cycle (NGCC) and integrated gasification combined cycle (IGCC) as well as novel humid air cycle, oxy-combustion turbine cycle systems. The book also reviews pressurised fluidized bed combustion (PFBC), externally fired combined cycle (EFCC), hybrid fuel cell turbine (FC/GT), combined cycle and integrated solar combined cycle (ISCC) systems. The final chapter reviews techno-economic analysis of combined cycle systems. With its distinguished editor and international team of contributors, Combined cycle systems for near-zero emission power generation is a standard reference for both industry practitioners and academic researchers seeking to improve the efficiency and environmental impact of power plants. Provides a comprehensive review of the design, engineering and operational issues of a range of advanced combined cycle plants Introduces basic combined cycle power plant and advanced gas turbine design and reviews the main types of combined cycle systems Discusses the technology, efficiency and emissions performance of natural gas-fired combined cycle (NGCC) systems and integrated gasification combined cycle (IGCC) systems, as well as novel humid air cycle systems and oxy-combustion turbine cycle systems




Systems Analyses of Advanced Brayton Cycles


Book Description

The main objective is to identify and assess advanced improvements to the Brayton Cycle (such as but not limited to firing temperature, pressure ratio, combustion techniques, intercooling, fuel or combustion air augmentation, enhanced blade cooling schemes) that will lead to significant performance improvements in coal based power systems. This assessment is conducted in the context of conceptual design studies (systems studies) that advance state-of-art Brayton cycles and result in coal based efficiencies equivalent to 65% + on natural gas basis (LHV), or approximately an 8% reduction in heat rate of an IGCC plant utilizing the H class steam cooled gas turbine. H class gas turbines are commercially offered by General Electric and Mitsubishi for natural gas based combined cycle applications with 60% efficiency (LHV) and it is expected that such machine will be offered for syngas applications within the next 10 years. The studies are being sufficiently detailed so that third parties will be able to validate portions or all of the studies. The designs and system studies are based on plants for near zero emissions (including CO2). Also included in this program is the performance evaluation of other advanced technologies such as advanced compression concepts and the fuel cell based combined cycle. The objective of the fuel cell based combined cycle task is to identify the desired performance characteristics and design basis for a gas turbine that will be integrated with an SOFC in Integrated Gasification Fuel Cell (IGFC) applications. The goal is the conceptualization of near zero emission (including CO2 capture) integrated gasification power plants producing electricity as the principle product. The capability of such plants to coproduce H2 is qualitatively addressed. Since a total systems solution is critical to establishing a plant configuration worthy of a comprehensive market interest, a baseline IGCC plant scheme is developed and used to study how alternative process schemes and power cycles might be used and integrated to achieve higher systems efficiency. To achieve these design results, the total systems approach is taken requiring creative integration of the various process units within the plant. Advanced gas turbine based cycles for Integrated gasification Combined cycle (IGCC) applications are identified by a screening analysis and the more promising cycles recommended for detailed systems analysis. In the case of the IGFC task, the main objective is met by developing a steady-state simulation of the entire plant and then using dynamic simulations of the hybrid Solid Oxide Fuel Cell (SOFC)/Gas Turbine sub-system to investigate the turbo-machinery performance. From these investigations the desired performance characteristics and a basis for design of turbo-machinery for use in a fuel cell gas turbine power block is developed.




Carbon Capture Technologies for Gas-Turbine-Based Power Plants


Book Description

Carbon Capture Technologies for Gas-Turbine-Based Power Plants explores current progress in one of the most capable technologies for carbon capture in gas-turbine-based power plants. It identifies the primary benefits and shortcomings of oxy-fuel combustion CO2 capture technology compared to other capture technologies such as pre-combustion and post-combustion capture. This book examines over 20 different oxy-combustion turbine (oxyturbine) power cycles by providing their main operational parameters, thermodynamics and process modelling, energy and exergy analysis and performance evaluation. The conventional natural gas combined cycle (NGCC) power plant with post-combustion capture used as the base-case scenario. The design procedure and operational characteristics of a radial NOx-less oxy-fuel gas turbine combustor are presented with CFD simulation and performance analysis of the heat exchanger network and turbomachinery. Overview of oxygen production and air separation units (ASU) and CO2 compression and purification units (CPU) are also presented and discussed. The most advanced stages of development for the leading oxyturbine power cycles are assessed using techno-economic analysis, sensitivity, risk assessments and levelized cost of energy (LCOE) and analysing technology readiness level (TRL) and development stages. The book concludes with a road map for the development of future gas turbine-based power plants with full carbon capture capabilities using the experiences of the recently demonstrated cycles. Analyzes more than 20 models of oxyturbine power cycles, identifying the main parameters regarding their operation, process and performance simulations and energy and exergy analysis Provides techno-economic analysis, TRL, sensitivity and risk analysis, LCOE and stages of development for oxy-combustion turbine power plants Presents the design procedure and CFD simulation of a radial NOx-less oxy-fuel gas turbine combustor exploring its influence on heat exchanger network and turbomachinery Supports practitioners, policymakers and energy industry managers seeking pathways to convert coal-fired power plants to gas-fired plants with zero CO2 emission




High Efficiency Brayton Cycles Using LNG.


Book Description

A modified, closed-loop Brayton cycle power conversion system that uses liquefied natural gas as the cold heat sink media. When combined with a helium gas cooled nuclear reactor, achievable efficiency can approach 68 76% (as compared to 35% for conventional steam cycle power cooled by air or water). A superheater heat exchanger can be used to exchange heat from a side-stream of hot helium gas split-off from the primary helium coolant loop to post-heat vaporized natural gas exiting from low and high-pressure coolers. The superheater raises the exit temperature of the natural gas to close to room temperature, which makes the gas more attractive to sell on the open market. An additional benefit is significantly reduced costs of a LNG revaporization plant, since the nuclear reactor provides the heat for vaporization instead of burning a portion of the LNG to provide the heat.




Performance Improvement Options for the Supercritical Carbon Dioxide Brayton Cycle


Book Description

The supercritical carbon dioxide (S-CO2) Brayton cycle is under development at Argonne National Laboratory as an advanced power conversion technology for Sodium-Cooled Fast Reactors (SFRs) as well as other Generation IV advanced reactors as an alternative to the traditional Rankine steam cycle. For SFRs, the S-CO2 Brayton cycle eliminates the need to consider sodium-water reactions in the licensing and safety evaluation, reduces the capital cost of the SFR plant, and increases the SFR plant efficiency. Even though the S-CO2 cycle has been under development for some time and optimal sets of operating parameters have been determined, those earlier development and optimization studies have largely been directed at applications to other systems such as gas-cooled reactors which have higher operating temperatures than SFRs. In addition, little analysis has been carried out to investigate cycle configurations deviating from the selected 'recompression' S-CO2 cycle configuration. In this work, several possible ways to improve S-CO2 cycle performance for SFR applications have been identified and analyzed. One set of options incorporates optimization approaches investigated previously, such as variations in the maximum and minimum cycle pressure and minimum cycle temperature, as well as a tradeoff between the component sizes and the cycle performance. In addition, the present investigation also covers options which have received little or no attention in the previous studies. Specific options include a 'multiple-recompression' cycle configuration, intercooling and reheating, as well as liquid-phase CO2 compression (pumping) either by CO2 condensation or by a direct transition from the supercritical to the liquid phase. Some of the options considered did not improve the cycle efficiency as could be anticipated beforehand. Those options include: a double recompression cycle, intercooling between the compressor stages, and reheating between the turbine stages. Analyses carried out as part of the current investigation confirm the possibilities of improving the cycle efficiency that have been identified in previous investigations. The options in this group include: increasing the heat exchanger and turbomachinery sizes, raising of the cycle high end pressure (although the improvement potential of this option is very limited), and optimization of the low end temperature and/or pressure to operate as close to the (pseudo) critical point as possible. Analyses carried out for the present investigation show that significant cycle performance improvement can sometimes be realized if the cycle operates below the critical temperature at its low end. Such operation, however, requires the availability of a heat sink with a temperature lower than 30 C for which applicability of this configuration is dependent upon the climate conditions where the plant is constructed (i.e., potential performance improvements are site specific). Overall, it is shown that the S-CO2 Brayton cycle efficiency can potentially be increased to 45 %, if a low temperature heat sink is available and incorporation of larger components (e.g., heat exchangers or turbomachinery) having greater component efficiencies does not significantly increase the overall plant cost.




Thermal-Hydraulic Analysis of Nuclear Reactors


Book Description

This revised text covers the fundamentals of thermodynamics required to understand electrical power generation systems and the application of these principles to nuclear reactor power plant systems. The book begins with fundamental definitions of units and dimensions, thermodynamic variables and the Laws of Thermodynamics progressing to sections on specific applications of the Brayton and Rankine cycles for power generation and projected reactor systems design issues. It is not a traditional general thermodynamics text, per se, but a practical thermodynamics volume intended to explain the fundamentals and apply them to the challenges facing actual nuclear power plants systems, where thermal hydraulics comes to play. There have been significant new findings for intercooled systems since the previous edition published and they will be included in this volume. New technology plans for using a Nuclear Air-Brayton as a storage system for a low carbon grid are presented along with updated component sizes and performance criteria for Small Modular Reactors. Written in a lucid, straight-forward style while retaining scientific rigor, the content is accessible to upper division undergraduate students and aimed at practicing engineers in nuclear power facilities and engineering scientists and technicians in industry, academic research groups, and national laboratories. The book is also a valuable resource for students and faculty in various engineering programs concerned with nuclear reactors.




Advanced Power Generation Systems


Book Description

Advanced Power Generation Systems examines the full range of advanced multiple output thermodynamic cycles that can enable more sustainable and efficient power production from traditional methods, as well as driving the significant gains available from renewable sources. These advanced cycles can harness the by-products of one power generation effort, such as electricity production, to simultaneously create additional energy outputs, such as heat or refrigeration. Gas turbine-based, and industrial waste heat recovery-based combined, cogeneration, and trigeneration cycles are considered in depth, along with Syngas combustion engines, hybrid SOFC/gas turbine engines, and other thermodynamically efficient and environmentally conscious generation technologies. The uses of solar power, biomass, hydrogen, and fuel cells in advanced power generation are considered, within both hybrid and dedicated systems. The detailed energy and exergy analysis of each type of system provided by globally recognized author Dr. Ibrahim Dincer will inform effective and efficient design choices, while emphasizing the pivotal role of new methodologies and models for performance assessment of existing systems. This unique resource gathers information from thermodynamics, fluid mechanics, heat transfer, and energy system design to provide a single-source guide to solving practical power engineering problems. The only complete source of info on the whole array of multiple output thermodynamic cycles, covering all the design options for environmentally-conscious combined production of electric power, heat, and refrigeration Offers crucial instruction on realizing more efficiency in traditional power generation systems, and on implementing renewable technologies, including solar, hydrogen, fuel cells, and biomass Each cycle description clarified through schematic diagrams, and linked to sustainable development scenarios through detailed energy, exergy, and efficiency analyses Case studies and examples demonstrate how novel systems and performance assessment methods function in practice




Advanced Power Plant Materials, Design and Technology


Book Description

Fossil-fuel power plants account for the majority of worldwide power generation. Increasing global energy demands, coupled with issues of ageing and inefficient power plants, have led to new power plant construction programmes. As cheaper fossil fuel resources are exhausted and emissions criteria are tightened, utilities are turning to power plants designed with performance in mind to satisfy requirements for improved capacity, efficiency, and environmental characteristics. Advanced power plant materials, design and technology provides a comprehensive reference on the state of the art of gas-fired and coal-fired power plants, their major components and performance improvement options. Part one critically reviews advanced power plant designs which target both higher efficiency and flexible operation, including reviews of combined cycle technology and materials performance issues. Part two reviews major plant components for improved operation, including advanced membrane technology for both hydrogen (H2) and carbon dioxide (CO2) separation, as well as flue gas handling technologies for improved emissions control of sulphur oxides (SOx), nitrogen oxides (NOx), mercury, ash and particulates. The section concludes with coverage of high-temperature sensors, and monitoring and control technology that are essential to power plant operation and performance optimisation. Part three begins with coverage of low-rank coal upgrading and biomass resource utilisation for improved power plant fuel flexibility. Routes to improve the environmental impact are also reviewed, with chapters detailing the integration of underground coal gasification and the application of carbon dioxide (CO2) capture and storage. Finally, improved generation performance is reviewed with coverage of syngas and hydrogen (H2) production from fossil-fuel feedstocks. With its distinguished international team of contributors, Advanced power plant materials, design and technology is a standard reference for all power plant engineers and operators, as well as to academics and researchers in this field. Provides a comprehensive reference on the state-of-the-art gas-fired and coal-fired power plants, their major components and performance improvement options Examines major plant components for improved operation as well as flue gas handling technologies for improved emissions control Routes to improve environmental impact are discussed with chapters detailing the integration of underground coal gasification