Terephthalic Acid Production from p-Xylene - Cost Analysis - TPA E13A


Book Description

This report presents a cost analysis of Purified Terephthalic Acid (PTA) production from p-xylene. The process examined is similar to BP X Technology. In this process, p-xylene is oxidized to Terephthalic Acid. The Terephthalic Acid from reaction is separated as a Crude Terephthalic Acid (CTA) intermediate. The CTA is subjected to hydrogenation and PTA is obtained as the final product. The drying and storage of the CTA intermediate is not necessary in this process. This report was developed based essentially on the following reference(s): (1) EP Patent 1054855, issued to BP Amoco in 2000 (2) US Patent 20150166452, issued to BP in 2015 Keywords: Para-xylene, Paraxylene, TPA, CTA, Hydrogenation, Amoco, Catalytic Oxidation, Acetic Acid, BP, X Technology, PET, Polyethylene Terephthalate




Terephthalic Acid Production from p-Xylene - Cost Analysis - TPA E13A


Book Description

This report presents a cost analysis of Purified Terephthalic Acid (PTA) production from p-xylene. The process examined is similar to BP X Technology. In this process, p-xylene is oxidized to Terephthalic Acid. The Terephthalic Acid from reaction is separated as a Crude Terephthalic Acid (CTA) intermediate. The CTA is subjected to hydrogenation and PTA is obtained as the final product. The drying and storage of the CTA intermediate is not necessary in this process. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) EP Patent 1054855, issued to BP Amoco in 2000; (2) US Patent 20150166452, issued to BP in 2015 Keywords: Para-xylene, Paraxylene, TPA, CTA, Hydrogenation, Amoco, Catalytic Oxidation, Acetic Acid, BP, X Technology, PET, Polyethylene Terephthalate




Terephthalic Acid Production from p-Xylene - Cost Analysis - TPA E12A


Book Description

This report presents a cost analysis of Purified Terephthalic Acid (PTA) production from p-xylene. The process examined is a conventional catalytic oxidation process. In this process, p-xylene is oxidized to Terephthalic Acid. The Terephthalic Acid from reaction passes through separation and drying steps and Crude Terephthalic Acid (CTA) is obtained as an intermediate. Subsequently, the CTA is subjected to purification via hydrogenation and PTA is separated as the final product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): (1) "Terephthalic Acid, Dimethyl Terephthalate, and Isophthalic Acid", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition; (2) EP Patent 0824653, issued to DuPont in 2000 Keywords: Para-xylene, Paraxylene, TPA, CTA, Hydrogenation, Amoco, Catalytic Oxidation, Acetic Acid, BP, X Technology, PET, Polyethylene Terephthalate, Bromine




Terephthalic Acid Production from p-Xylene - Cost Analysis - TPA E14A


Book Description

This report presents a cost analysis of Purified Terephthalic Acid (PTA) production from p-xylene. The process examined is similar to that one developed by GTC Technology. In this process, p-xylene is oxidized to Terephthalic Acid. The Terephthalic Acid from reaction is separated as a Crude Terephthalic Acid (CTA) intermediate. The CTA is subjected to purification in order to obtain PTA as the final product. Differently from the conventional technology, this process does not involve a hydrogenation step for Terephthalic Acid purification. This report was developed based essentially on the following reference(s): Keywords: Para-xylene, Paraxylene, TPA, CTA, Catalytic Oxidation, Acetic Acid, PET, Polyethylene Terephthalate, GTC Technology




Plastic Waste and Recycling


Book Description

Plastic Waste and Recycling: Environmental Impact, Societal Issues, Prevention, and Solutions begins with an introduction to the different types of plastic materials, their uses, and the concepts of reduce, reuse and recycle before examining plastic types, chemistry and degradation patterns that are organized by non-degradable plastic, degradable and biodegradable plastics, biopolymers and bioplastics. Other sections cover current challenges relating to plastic waste, explain the sources of waste and their routes into the environment, and provide systematic coverage of plastic waste treatment methods, including mechanical processing, monomerization, blast furnace feedstocks, gasification, thermal recycling, and conversion to fuel. This is an essential guide for anyone involved in plastic waste or recycling, including researchers and advanced students across plastics engineering, polymer science, polymer chemistry, environmental science, and sustainable materials. - Presents actionable solutions for reducing plastic waste, with a focus on the concepts of collection, re-use, recycling and replacement - Considers major societal and environmental issues, providing the reader with a broader understanding and supporting effective implementation - Includes detailed case studies from across the globe, offering unique insights into different solutions and approaches




Medium-Purity Terephthalic Acid Production - Cost Analysis - TPA E11A


Book Description

This report presents a cost analysis of Medium-Purity Terephthalic Acid (MTA) production from p-xylene. The process examined is a typical catalytic oxidation process. In this process, p-xylene is oxidized to Terephthalic Acid. Subsequently, the Terephthalic Acid is crystallized and recovered from the liquor and MTA is obtained as the final product. This report examines one-time costs associated with the construction of a United States-based plant and the continuing costs associated with the daily operation of such a plant. More specifically, it discusses: * Capital Investment, broken down by: - Total fixed capital required, divided in production unit (ISBL); infrastructure (OSBL) and contingency - Alternative perspective on the total fixed capital, divided in direct costs, indirect costs and contingency - Working capital and costs incurred during industrial plant commissioning and start-up * Production cost, broken down by: - Manufacturing variable costs (raw materials, utilities) - Manufacturing fixed costs (maintenance costs, operating charges, plant overhead, local taxes and insurance) - Depreciation and corporate overhead costs * Raw materials consumption, products generation and labor requirements * Process block flow diagram and description of industrial site installations (production unit and infrastructure) This report was developed based essentially on the following reference(s): "Terephthalic Acid, Dimethyl Terephthalate, and Isophthalic Acid", Ullmann's Encyclopedia of Industrial Chemistry, 7th edition Keywords: Para-xylene, TPA, Post-Oxidation Reactor, Mitsubishi, Eastman, Lurgi, Medium Quality, QTA, EPTA







Manufactured Fibre Technology


Book Description

Manufactured Fibre Technology provides an accessible and comprehensive treatment of the chemical, physical and mechanical processes involved in the production of all important commodity manufactured fibres and most of the industrial fibres. The emphasis is on the fundamental principles and industrial aspects of production. Latest developments in manufactured fibres in terms of manufacturing processes, characteristics and their applications are also covered. Manufactured Fibre Technology is designed around twenty chapters with a balance of basic principles and production of specific fibre types. Newer and industrially relevant areas such as high speed spinning, production of speciality fibres (including microfibres), computer simulation of spinning, high performance fibres, spun-bonding and melt-blowing, and re-use of fibre waste are included. The structure, property and application areas of each fibre type are also discussed, thus providing a broad understanding of the subject. In addition, various aspects related to the testing and characterisation of fibres and polymers are reviewed. This book is an invaluable resource to students, lecturers, industrial technologists and researchers in this subject area.




Polymer Production


Book Description




NanoBiosensing


Book Description

This book will cover the full scope of nanobiosensing, which combines the newest research results in the cross-disciplines of chemistry, biology, and materials science with biosensing and bioanalysis to develop novel detection principles, sensing mechanisms, and device engineering methods. It not only covers the important types of nanomaterials for biosensing applications, including carbon nanotubes, carbon nanofiber, quantum dots, fullerenes, fluorescent and biological molecules, etc., but also illustrates a wide range of sensing principles, including electrochemical detection, fluorescence, chemiluminesence, antibody-antigen interactions, and magnetic detection. The book details novel developments in the methodology and devices of biosensing and bioanalysis combined with nanoscience and nanotechnology, as well as their applications in biomedicine and environmental monitoring. Furthermore, the reported works on the application and biofunction of nanoparticles have attracted extensive attention and interest, thus they are of particular interest to readers. The reader will obtain a rich survey of nanobiosensing technology, including the principles and application of biosensing, the design and biofunctionalization of bionanomaterials, as well as the methodology to develop biosensing devices and bioanalytical systems.