The Engineer's Guide to Plant Layout and Piping Design for the Oil and Gas Industries


Book Description

The Engineer’s Guide to Plant Layout and Piping Design for the Oil and Gas Industries gives pipeline engineers and plant managers a critical real-world reference to design, manage, and implement safe and effective plants and piping systems for today’s operations. This book fills a training void with complete and practical understanding of the requirements and procedures for producing a safe, economical, operable and maintainable process facility. Easy to understand for the novice, this guide includes critical standards, newer designs, practical checklists and rules of thumb. Due to a lack of structured training in academic and technical institutions, engineers and pipe designers today may understand various computer software programs but lack the fundamental understanding and implementation of how to lay out process plants and run piping correctly in the oil and gas industry. Starting with basic terms, codes and basis for selection, the book focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports, then goes on to cover piping stress analysis and the daily needed calculations to use on the job. Delivers a practical guide to pipe supports, structures and hangers available in one go-to source Includes information on stress analysis basics, quick checks, pipe sizing and pressure drop Ensures compliance with the latest piping and plant layout codes and complies with worldwide risk management legislation and HSE Focuses on each piece of equipment, such as pumps, towers, underground piping, pipe sizes and supports Covers piping stress analysis and the daily needed calculations to use on the job




Process Plant Layout


Book Description

Process Plant Layout, Second Edition, explains the methodologies used by professional designers to layout process equipment and pipework, plots, plants, sites, and their corresponding environmental features in a safe, economical way. It is supported with tables of separation distances, rules of thumb, and codes of practice and standards. The book includes more than seventy-five case studies on what can go wrong when layout is not properly considered. Sean Moran has thoroughly rewritten and re-illustrated this book to reflect advances in technology and best practices, for example, changes in how designers balance layout density with cost, operability, and safety considerations. The content covers the ‘why’ underlying process design company guidelines, providing a firm foundation for career growth for process design engineers. It is ideal for process plant designers in contracting, consultancy, and for operating companies at all stages of their careers, and is also of importance for operations and maintenance staff involved with a new build, guiding them through plot plan reviews. Based on interviews with over 200 professional process plant designers Explains multiple plant layout methodologies used by professional process engineers, piping engineers, and process architects Includes advice on how to choose and use the latest CAD tools for plant layout Ensures that all methodologies integrate to comply with worldwide risk management legislation




Process Plant Layout and Piping Design


Book Description

For mechanical and chemical engineers working for engineering construction as well as process manufacturing companies with responsibility for plant layout, piping, and construction; and for engineering students. Based on the authors' collective 65 years of experience in the engineering construction industry, this profusely illustrated, comprehensive guidebook presents tried-and-true workable methods and rules of thumb for plant layout and piping design for the process industries. Content is organized and presented for quick-reference on- the-job or for systematic study of specific topics. KEY TOPICS: Presents general concepts and principles of plant layout -- from basic terminology and input requirements to deliverables; deals with specific pieces of equipment and their most efficient layout in the overall plant design configuration; addresses the plant layout requirements for the most common process unit equipment; and considers the computerized tools that are now available to help plant layout and piping designers.




The Planning Guide to Piping Design


Book Description

The Planning Guide to Piping Design, Second Edition, covers the entire process of managing and executing project piping designs, from conceptual to mechanical completion, also explaining what roles and responsibilities are required of the piping lead during the process. The book explains proven piping design methods in step-by-step processes that cover the increasing use of new technologies and software. Extended coverage is provided for the piping lead to manage piping design activities, which include supervising, planning, scheduling, evaluating manpower, monitoring progress and communicating the piping design. With newly revised chapters and the addition of a chapter on CAD software, the book provides the mentorship for piping leads, engineers and designers to grasp the requirements of piping supervision in the modern age. Provides essential standards, specifications and checklists and their importance in the initial set-up phase of piping project’s execution Explains and provides real-world examples of key procedures that the piping lead can use to monitor progress Describes project deliverables for both small and complex size projects Offers newly revised chapters including a new chapter on CAD software




A Guide to Piping Design and Engineering


Book Description

One of the most important components of the infrastructure is the vast network of pipelines and process piping-literally millions and millions of miles. The term "pipelines" generally refers to the network of pipelines that transport water, sewage, steam, and gaseous and liquid hydrocarbons from sources (e.g., reservoirs, steam plants, oil and gas wells, refineries) to local distribution centers ("transmission pipelines"), and to the network of pipelines that distribute such products to local markets and end users ("distribution" pipelines). The term "process piping" generally refers to the system of pipes that transport process fluids (e.g. industrial gases, fuels, chemicals etc.) around an industrial facility involved in the manufacture of products or in the generation of power. It also is used to describe utility piping systems (e.g., air, steam, water, compressed air, fuels etc.) that are used in, or in support of the industrial process. Also, certain drainage piping--where corrosive or toxic fluids are being transported and severe conditions may be present, or where it is simply outside the scope of plumbing codes--is also sometimes classified as process piping. Some places where process piping is used are obvious, such as chemical and petrochemical plants, petroleum refineries, pharmaceutical manufacturing facilities and pulp & paper plants. However, there are many other not so obvious places where process piping is commonplace, such as semiconductor facilities, automotive and aircraft plants, water treatment operations, waste treatment facilities and many others.This book comprises of 9 course modules, which cover all aspects of piping design in easy to learn format. All topics are introduced to readers with no or limited background on the subject. A multiple choice quiz (total 255 questions) is provided at the end of each module to test the readers' knowledge and enhance learning. The book is very comprehensive and refresher to engineers and designers working in the field of piping in Oil and Gas, Chemical and Industrial plants. It is also very useful to fresh engineers joining industries for improving their knowledge in the field of fluid transportation and pipework.




An Applied Guide to Process and Plant Design


Book Description

An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, “What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years’ experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. Includes new and expanded content, including illustrative case studies and practical examples Explains how to deliver a process design that meets both business and safety criteria Covers plant layout and the use of spreadsheet programs and key drawings as aids to design Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging




Advanced Piping Design


Book Description

Advanced Piping Design is an intermediate-level handbook covering guidelines and procedures on process plants and interconnecting piping systems. As a follow up with Smith’s best-selling work published in 2007 by Gulf Publishing Company, The Fundamentals of Piping Design, this handbook contributes more customized information on the necessary process equipment required for a suitable plant layout, such as pumps, compressors, heat exchangers, tanks, cooling towers and more! While integrating equipment with all critical design considerations, these two volumes together are must-haves for any engineer continuing to learn about piping design and process equipment.




PIPING ENGINEERING


Book Description

This Piping Engineering Book is one-of-a-kind. This book is structured to raise the level of expertise in piping design and to improve the competitiveness in the global markets. This course provides various piping system designs, development skills and knowledge of current trends of plant layout. The students are given case studies to develop their professional approach. Piping Engineering is a specialized discipline of Mechanical Engineering which covers the design of piping and layout of equipment's and process units in chemical, petrochemical or hydrocarbon facilities. Piping Engineers are responsible for the layout of overall plant facilities, the location of equipment's and process units in the plot and the design of the connected piping as per the applicable codes and standards to ensure safe operation of the facilities for the design life. Piping can be defined as an assembly of piping components used to convey or distribute process fluid from one item of equipment to another in a process plant. The piping components that form a part of this assembly are pipes, fittings, flanges, valves, piping specials, bolts and gaskets. This definition also includes pipe-supporting elements such as pipe shoes but does not include support structures such as pipe racks, pipe sleepers and foundations. As per ASME B31.3, the piping designer is responsible to the owner for assurance that the engineering design of the piping complies with the requirements of this code and any additonal requirements established by the owner. Piping Engineering is a very important aspect of plant facility design and extends way beyond designing piping as per ASME Codes. There are various ASME codes used for piping. Most of the plant facilities in the petrochemical and hydrocarbon industry will use ASME B31.3 code for design of process piping. Every industrial plant has numerous piping systems that must function reliably and safely. Piping systems are often easy to ignore or take lightly. However, industry around the world continuously experiences pipe failures, sometimes with catastrophic results. Plant personnel expect piping systems that operate safely, and plant owners need piping systems that are reliable. This course introduces the engineers, to the fundamental considerations, the evaluation criteria and the primary solutions in the design of piping systems. The types of common failure modes are described, with the general approaches to determining if a piping system design is adequate for operation. Pipe support types are described, and their normal applications. This is not a pipe stress analysis course, but is much broader in context and only briefly introduces pipe stress analysis. This book is intended for those who interface with piping design, maintenance and operation, and those who may be starting to work in piping engineering.




Oil & Gas Design Engineering Guide Book


Book Description

Oil & Gas Design Engineering Guide Book consists of a set of valuable practices applicable to design engineering services, such as: Projects Engineering Design House Requisites, Guidelines for Technical Package Writing, Quality Assurance Management System, Typical set of Project Design Deliverables and some prevalent Design Engineering Software. It also includes guide notes for various oil & gas facilities, such as pipelines, piping, tanks, pressure vessels, rotating equipment, heaters, heat exchangers, effluent water treatment systems, and flares. It is noted that the documents and articles included in this book will surely be of assistance and value to the readers and specifically to engineers in the Oil & Gas field.




Handbook of Oil and Gas Piping


Book Description

The objective of this practical oil and gas piping handbook is to facilitate project management teams of oil and gas piping related construction projects to understand the key requirements of the discipline and to equip them with the necessary knowledge and protocol. It provides a comprehensive coverage on all the practical aspects of piping related material sourcing, fabrication essentials, welding related items, NDT activities, erection of pipes, pre-commissioning, commissioning, post-commissioning, project management and importance of ISO Management systems in oil and gas piping projects. This handbook assists contractors in ensuring the right understanding and application of protocols in the project. One of the key assets of this handbook is that the technical information and the format provided are practically from real time oil and gas piping projects; hence, the application of this information is expected to enhance the credibility of the contractors in the eyes of the clients and to some extent, simplify the existing operations. Another important highlight is that it holistically covers the stages from the raw material to project completion to handover and beyond. This will help the oil and gas piping contractors to train their project management staff to follow the best practices in the oil and gas industry. Furthermore, this piping handbook provides an important indication of the important project-related factors (hard factors) and organizational-related factors (soft factors) to achieve the desired project performance dimensions, such as timely completion, cost control, acceptable quality, safe execution and financial performance. Lastly, the role of ISO management systems, such as ISO 9001, ISO 14001 and OHSAS 18001 in construction projects is widely known across the industry; however, oil and gas specific ISO quality management systems, such as ISO 29001, and project specific management systems, such as ISO 21500, are not widely known in the industry, which are explained in detail in this handbook for the benefit of the oil and gas construction organizations. Features: Covering the stages from the raw material to project completion, to handover and beyond Providing practical guidelines to oil and gas piping contractors for training purposes and best practices in the oil and gas industry Emphasizing project-related factors (hard factors) and organizational-related factors (soft factors) with a view to achieve the desired project performance Highlighting the roles of ISO management systems in oil and gas projects.