The Strategy for American Leadership in High-consequence Additive Manufacturing


Book Description

Over the past decade, a consistent theme in enhancing U.S. global competitiveness has been the need for U.S. leadership in critical advanced manufacturing technologies. Additive manufacturing (AM), also known as 3D Printing, has been among those critical technologies. Recently, the National Science and Technology Council (NSTC) Subcommittee on Advanced Manufacturing (SAM) and Subcommittee on the Materials Genome Initiative (SMGI) jointly formed an interagency team to analyze the slow adoption of AM for high-consequence applications. The interagency team developed this report to define the problems limiting implementation of AM, with a focus on identifying the specific issues limiting wider adoption of AM for high-consequence parts, and the R&D gaps that need to be addressed to reduce the risk and cost of adoption of AM by increasing confidence in AM processes and parts used in high-consequence applications. The sections that follow define the specific issues holding back AM technology and provide the context of the problem. This leads to recommendations to guide future efforts in technology development to ensure increased adoption of high-consequence AM and U.S. leadership in the field.




Report to the President on Ensuring American Leadership in Advanced Manufacturing


Book Description

The United States has long thrived as a result of its ability to manufacture goods and sell them to global markets. Manufacturing activity has supported its economic growth, leading the Nation's exports and employing millions of Americans. The manufacturing sector has also driven knowledge production and innovation in the United States, by supporting two-thirds of private sector research and development and by employing scientists, engineers, and technicians to invent new products and introduce innovations in existing industries. The Nation's historic leadership in manufacturing, however, is at risk. Manufacturing as a share of national income has declined, as has manufacturing employment, and its leadership in producing and exporting manufactured goods is in question. The loss of U.S. leadership in manufacturing, moreover, is not limited to low-wage jobs in low-tech industries, nor is it limited to its status relative to low-wage nations. The United States is lagging behind in innovation in its manufacturing sector relative to high-wage nations such as Germany and Japan, and has relinquished leadership in high-tech industries that employ highly-skilled workers. This report provides a strategy and specific recommendations for revitalizing the Nation's leadership in advanced manufacturing. The key recommendation in this report is that the Federal Government launch an Advanced Manufacturing Initiative (AMI). This report recommends that AMI be a concerted, whole-of-government effort, spearheaded by the Department of Commerce, Department of Defense, and Department of Energy and coordinated by the Executive Office of the President (EOP), either through the Office of Science and Technology Policy, National Economic Council, or the office of the Assistant to the President for Manufacturing Policy. The Secretaries of Commerce, Defense, and Energy should assign lead responsibility to an appropriate agency or agencies within the Department--such as National Institute of Standards and Technology (NIST) at Commerce, DARPA at Defense, and ARPA-E or EERE at Energy. It is crucial that this whole-of-government effort be complemented by parallel initiatives in the industry and academia. AMI should develop mechanisms to involve these sectors and to draw on their expertise in identifying technological opportunities. An external advisory board that has access to advanced manufacturing expertise should help guide this work. Appended are: (1) Advanced Manufacturing Provisions in America Competes Act; and (2) President Obama's Strategy for American Innovation and the FY 2012 Budget Request: Implications for Advanced Manufacturing. (Contains 2 boxes and 69 footnotes.).




Strategy for American Leadership in Advanced Manufacturing


Book Description

This 2018 strategic plan for advanced manufacturing, following extensive public outreach, is based on a vision for American leadership in advanced manufacturing across industrial sectors. This vision will be achieved by developing and transitioning new manufacturing technologies to market; educating, training, and connecting the manufacturing workforce; and expanding the capabilities of the domestic manufacturing supply chain. Strategic objectives are identified for each goal, along with technical and program priorities with specific actions and outcomes to be accomplished over the next four years.This compilation includes a reproduction of the 2019 Worldwide Threat Assessment of the U.S. Intelligence Community.American Manufacturing and Competitiveness * Factors That Impact Innovation and Competitiveness for Advanced Manufacturing * Vision and Goals for Advanced Manufacturing * Goal 1: Develop and Transition New Manufacturing Technologies * Capture the Future of Intelligent Manufacturing Systems * Develop World-Leading Materials and Processing Technologies * Assure Access to Medical Products through Domestic Manufacturing * Maintain Leadership in Electronics Design and Fabrication * Strengthen Opportunities for Food and Agricultural Manufacturing * Goal 2: Educate, Train, and Connect the Manufacturing Workforce * Attract and Grow Tomorrow's Manufacturing Workforce * Update and Expand Career and Technical Education Pathways * Promote Apprenticeship and Access to Industry-Recognized Credentials * Match Skilled Workers with the Industries that Need Them * Goal 3: Expand the Capabilities of the Domestic Manufacturing Supply Chain * Increase the Role of Small and Medium-Sized Manufacturers in Advanced Manufacturing * Encourage Ecosystems of Manufacturing Innovation * Strengthen the Defense Manufacturing Base * Strengthen Advanced Manufacturing for Rural Communities * Progress Made in Achieving the Objectives from the 2012 Strategic PlanAlthough the United States is still the largest producer of products in some sectors, a worrisome development is the sharp decline in production and employment in some strategically important sectors, notably the communications and computer industries. America's manufacturing and defense industrial base and supply chain, composed of these and other key sectors, is essential to economic prosperity and must maintain the capacity to rapidly innovate and arm our warfighters to prevail in any conflict. Underlying all of the challenges for innovation and competitiveness in U.S. advanced manufacturing is a shortage of Americans with the science, technology, engineering, and mathematics knowledge and technical skills needed for advanced manufacturing jobs. Appropriate education and training is required from elementary through high school, and through technical training programs, re-training, apprenticeships, postsecondary education, and access to valid, industry-recognized, competency-based credentials-one of the highest priorities of the Trump Administration.Emerging markets, exports, and trade are all affected by advanced manufacturing. Manufacturing leadership not only requires advanced technologies, but the ability to effectively leverage new technologies and platforms across industrial sectors. Emerging markets will be driven by advances in smart and digital manufacturing systems, industrial robotics, artificial intelligence, additive manufacturing, high-performance materials, semiconductor and hybrid electronics, photonics, advanced textiles, biomanufacturing, food and agriculture manufacturing, and more. Many of these technologies represent dual opportunities-not only can they make other subsectors more competitive by increasing productivity, but the market for these emerging technologies themselves will be billions of dollars annually.




The Management of Additive Manufacturing


Book Description

This book introduces readers to additive technology and its application in different business sectors. It explores the fundamental impact additive has on technology, particularly on operations, innovation, supply chains, the environment and customer relations. Subsequently, on the basis of a broad survey of the best technology adopters, it offers advice on how to enhance business value by implementing the technology in different industrial and commercial environments. Additive manufacturing (AM) is a new area of manufacturing that has already brought about phenomenal changes to industry and business models. It affects nearly all aspects of the managerial and organizational thinking that was applied to conventional manufacturing. Currently, the technology is being adopted in manufacturing areas that involve high-value products with complex geometries, and small to medium production volumes. It boosts the productivity of new product development processes by slashing costs, reducing time and promoting creativity and innovativeness. Further, it shrinks supply chains by bringing firms closer to their customers. This unique book offers abundant empirical and practical evidence confirming the value of this new technology.




Additive Manufacturing Change Management


Book Description

Additive Manufacturing (AM) has altered manufacturing as we know it, with shortened development time, increased performance, and reduced product costs. Executive management in industry are bombarded by marketing from their competitors showcasing design solutions leveraged through AM. Therefore, executive management ask their project management teams to figure out how to utilize AM within their own company. Clueless on how to approach the problem, managers start learning about AM from experts and become overwhelmed at the highly technical information. Unlike other AM books that focus on the technical output of AM technology, this new book focuses solely on the managerial implementation. Features Presents the impacts of AM technology Provides engaging, practical, and entertaining "war stories" from the front line of AM industrialization Describes in detail, the significant hurdles in AM certification and implementation Offers templates of proven change management best practices, as practical solutions Omits the technical verbiage that gets in the way of management understanding how the process is implemented




Theory and Practice of Additive Manufacturing


Book Description

Theory and Practice of Additive Manufacturing Discover the ins and outs of additive manufacturing in this student-friendly textbook Also known as 3D printing, additive manufacturing is a process by which layers of material are added to create three-dimensional objects guided by a digital model. It has revolutionized the design and manufacture of customized products, facilitating the rapid, flexible production of a huge range of goods. It promises to revolutionize manufacturing engineering, shorten industrial supply chains, and more. Theory and Practice of Additive Manufacturing provides the first introduction to this subject designed specifically for students. Balancing the underlying theories behind additive manufacturing with concrete applications, it guides readers through basic processes, essential tools and materials, and more. The result is ideal for readers looking to bring additive manufacturing to bear on engineering or industry careers of almost any kind. Theory and Practice of Additive Manufacturing features: Over 100 worked-out example problems Detailed discussion of the emerging digital tools including mechanistic modeling, machine learning, and more Commitment to pedagogy and reinforcement geared toward student learning outcomes Theory and Practice of Additive Manufacturing is ideal for undergraduate and graduate students and instructors in introductory additive manufacturing courses, as well as practicing engineers and researchers working in industries that use additive manufacturing technologies, including aerospace, automotive, and consumer goods.




Novel Processes for Advanced Manufacturing


Book Description

The Standing Committee on Defense Materials Manufacturing and Infrastructure (the DMMI standing committee) of the National Materials and Manufacturing Board of the National Research Council (NRC) held a workshop on December 5 and 6, 2012, to discuss new and novel processes in industrial modernization. The participants of the workshop provided their individual opinions but no recommendations were developed as a result of the workshop. The workshop focused on Additive manufacturing, electromagnetic field manipulation of materials, and design of materials. Additive manufacturing is the process of making three-dimensional objects from a digital description or file. The workshop addresses different aspects of additive manufacturing including surface finish and access to manufacturing capabilities and resources. Electromagnetic field manipulation of materials is the use of electric and/or magnetic fields to change the mechanical or functional properties of a material or for the purposes of sintering. The workshop examined research prioritization in this area as well as other objectives. "Design of materials" refers to the application of computational and analytic methods to materials to obtain a desired material characteristic; the workshop features a discussion on materials genomics in this area and more. Novel Processes for Advanced Manufacture: Summary of a Workshop presents a summarization of the key points of this workshop and includes outlines of the open discussions on each area.







Additive Manufacturing in Multidisciplinary Cooperation and Production


Book Description

This book publishes the latest findings and ideas in the field of additive manufacturing presented by authors from prominent institutions around the world at the iCAT 2023 conference. The authors address various technological and medical aspects, ranging from materials science to the specific behaviour of the technology under different working conditions. The book is divided into four sections, three of which are dedicated to the purely technological aspects of additive manufacturing, covering metal processes, polymer processes and simulation. The fourth part of the book is dedicated to the medical applications of additive manufacturing, covering areas ranging from orthopaedic surgeries to materials used in medical AM.Overall, the book provides insight into the current state of the science and applications of additive manufacturing.




Additive Manufacturing Technologies


Book Description

This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.