An Innovative 3D-CFD-Approach towards Virtual Development of Internal Combustion Engines


Book Description

In the engine development process, simulation and predictive programs have continuously gained in reliance. Due to the complexity of future internal combustion engines the application of simulation programs towards a reliable “virtual engine development” is a need that represents one of the greatest challenges. Marco Chiodi presents an innovative 3D-CFD-tool, exclusively dedicated and optimized for the simulation of internal combustion engines. Thanks to improved or newly developed 3D-CFD-models for the description of engine processes, this tool ensures an efficient and reliable calculation also by using coarse 3D-CFD-meshes. Based on this approach the CPU-time can be reduced up to a factor 100 in comparison to traditional 3D-CFD-simulations. In addition an integrated and automatic “evaluation tool” establishes a comprehensive analysis of the relevant engine parameters. Due to the capability of a reliable “virtual development” of full-engines, this fast response 3D-CFD-tool makes a major contribution to the engine development process. Südwestmetall-Förderpreis 2010







Advances of CFD in Fluid Machinery Design


Book Description

In the past Computational Fluid Dynamics (CFD) was confined to large organisations capable of developing and supporting their own codes. But recently there has been a rapid increase in the availability of reasonably priced commercial codes, and many more industrial organisations are now able to routinely use CFD. Advances of CFD in Fluid Machinery Design provide the perfect opportunity to find out what industry is doing and this book addresses how CFD is now being increasingly used in the design process, rather than as a post-design analysis tool. COMPLETE CONTENTS Trends in industrial use of CFD Challenges and methodologies in the design of axial flow fans for high-bypass-ratio, gas turbine engines using steady and unsteady CFD A three-dimensional inverse method based on pressure loading for the design of turbomachinery blades Application of CFD to the design and analysis of axial and centrifugal fans and compressors The design and performance of a transonic flow deswirling system – an application of current CFD design techniques tested against model and full-scale experiments Recent developments in unsteady flow modelling for turbomachinery aeroelasticity Computational investigation of flow in casing treatments for stall delay in axial flow fans Use of CFD for the three-dimensional hydrodynamic design of vertical diffuser pumps Recommendations to designers for CFD pump impeller and diffuser simulations Three dimensional CFD – a possibility to analyse piston pump flow dynamics CFD analysis of screw compressor performance Prediction of aerothermal phenomena in high-speed discstator systems Use of CFD in the design of a shaft seal for high-performance turbomachinery Users and potential users, of CFD for the design of fluid machinery, managers, designers, and researchers working in the field of ‘industrial flows’, will all find Advances of CFD in Fluid Machinery Design a valuable volume discussing state-of-the-art developments in CFD.




Three Dimensional Time-Resolved Velocity Measurements in a Gas Turbine Model Combustor


Book Description

Detailed time-resolved velocity measurements of the reacting and nonreacting flow in a model combustor are presented. The setup of the analyzed new combustion chamber is introduced. It comprises an alternative design concept for the stabilization: Instead of a swirler four radical air injecting jets are used. For the analysis of the velocity field a two channel dual beam LDA was used. Measurements of the reacting and the nonreacting flow show that turbulence is strongly affected by chemical reaction. For an advanced understanding of the extreme high turbulence levels a time resolved analysis of the velocity is given. Generally it was found that not only the turbulence level was increased by the chemical reaction, but also that the time-scale of the velocity fluctuations was moved to higher frequencies. (Author).




Computational Fluid Dynamics in Industrial Combustion


Book Description

Although many books have been written on computational fluid dynamics (CFD) and many written on combustion, most contain very limited coverage of the combination of CFD and industrial combustion. Furthermore, most of these books are written at an advanced academic level, emphasize theory over practice, and provide little help to engineers who need




Combustor Aerodynamics


Book Description

This book describes the new innovation of gas turbine swirler. The novel swirler is a multiple entry swirler which allows the swirl number to vary on the same value of Reynolds number, by regulating the ratio between the axial and tangential flow momentum. Three–dimensional turbulence and isothermal flow characteristics of an abrupt combustor model with different type of swirler (axial, radial and multiple inlet) were simulated with Reynolds–Averaged Navier–Stokes (RANS) using ANSYS Fluent 12 software. Results of the different turbulence models used in swirling flow were reviewed and compared. The different swirler’ aerodynamic performance was investigated through Computational Fluid Dynamics (CFD) simulations. The aerodynamics performance includes shape and size of the Central Recirculation Zone (CRZ), turbulence intensity and pressure losses. It was found that the size of then CRZ and turbulence strength is directly proportional to the tangential axial air flow rate ratio. Therefore, proper selection of a swirler is needed to enhance combustor performance and to reduce exhaust emissions.




Fundamental Study of Three-Dimensional Two-Phase Flow in Combustion Systems


Book Description

A fundamental approach to combustor modelling is being extended by the coupling of combustor flow fields and fuel droplet trajectories. The iterative procedures, which have been applied to a gas turbine, evaluate reacting flow fields and indicate the conditions under which fuel is able to escape incompletely evaporated from the burner. Important advances have also been made in the application of a valid turbulence model to the calculation of flow fields in non-isotropic swirling flows. This has important implications for combustor designing for a wide range of systems including gas turbines and ramjets. The development of a non-intrusive and rapid method for residence time distribution measurement has progressed to the point of application to a gas turbine combustor. This involves the optical detection of an electrically generated pulse of mercury vapour and can give residence times in real time. (Author).







The Experimental Flowfield and Thermal Measurements in an Experimental Can-type Gas Turbine Combustor


Book Description

In this study, experimental data was collected in order to create a test case that can be used to validate computational fluid dynamics (CFD) simulations and the individual models used therein for gas turbine combustor applications. In many cases, the CFD results of gas turbine combustors do not correlate well with experimental results. For this reason, there is a requirement to test the simulation method used before CFD can successfully be used for combustor design. This test case encompasses all the features of a gas turbine combustor such as a swirler, primary, secondary and dilution holes as well as cooling rings. Experiments were performed on the same combustor geometry for both non-reacting and reacting flows. The non-reacting flow experiments consisted of stereoscopic particle image velocimetry (PIV) measurements performed at various planes in the three zones of the combustor. Data was collected on planes, both in line with the holes and in between the holes of each zone. For the reacting experiments, the temperatures on the outlet plane were measured using a thermocouple rake, thus a temperature contour plot on the outlet plane was produced. Further, the combustor can was modified with passive inserts, which were tested to determine their influence on the outlet temperature distribution during reacting runs. In this set-up, the outlet velocity profiles were also measured using a Pitot tube during both non-reacting and reacting flows. In addition to the outlet temperature distribution and velocity profiles, images of the flame patterns were captured, which showed the positions of flame tongues, fluctuating flames and steady flames. Carbon burn patterns on the walls of the combustor liner were also captured. From the data collected during the reacting runs, the pattern factor, profile factor, overall pressure loss and pressure loss factor were calculated. The non-reacting experiments performed using the PIV, produced three-dimensional velocity vector fields throughout the combustor. These experiments were performed at various flow rates, which gave an indication of which features of the combustor flow were affected by the flow rate. When comparing the individual PIV images alongside one another, the temporal nature of the combustor flow was also evident. The reacting experiments revealed a hot region of exhaust gas around the outer edge of the exhaust while there was a cooler region in the centre of the outlet flow. The PIV flowfield results revealed the reason for then hot outer ring-like region was due to the path the hot gasses would take. The hot combustor gas from the primary zone diverges outwards in the secondary zone then is further forced to the outside by the dilution recirculation zone. The hot flow then leaves the combustor along the wall while the cooler air from the jets leaves the combustor in the centre. The experiments performed produced a large variety of data that can be used to validate a number of aspects of combustor simulation using CFD. The non-reacting experimental data can be used to validate the turbulence models used and to evaluate how well the flow features were modelled or captured during the non-reacting stage of the combustor simulation process. The typical flow features such as jet penetration depths and the position and size of the recirculation regions are provided for effective comparison. The thermal results presented on the outlet plane of the combustor can be used for comparison with CFD results once combustion is modelled. Copyright.