Tribology and Fundamentals of Abrasive Machining Processes


Book Description

This new edition draws upon the fundamentals of abrasive machining processes and the science of tribology to understand, predict, and improve abrasive machining processes. Each of the main elements of the abrasive machining system is looked at alongside the tribological factors that control the efficiency and quality of the processes described. The new edition has been updated to include a variety of industrial applications. Grinding and conditioning of grinding tools are dealt with in particular detail, and solutions are proposed for many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid tool wear, vibrations, workpiece burn, and high process costs. The entire book has been rewritten and restructured, with ten completely new chapters. Other new features include: Extensive explanations of the main abrasive machining processes such as grinding (including reciprocating and creep-feed grinding, high-speed high-efficiency deep grinding, external and internal cylindrical grinding, and centerless grinding), honing, superfinishing, lapping, polishing, and finishing Discussions of the new classes of abrasives, abrasive tools, and bonding materials New case studies and troubleshooting on the most common grinding practices New coverage on grinding tool conditioning, mechanical dressing, and nonmechanical dressing processes Detailed explanations of the effects of process input parameters (such as cutting parameters, workpiece material and geometry, and abrasive tools) on process characteristics, workpiece quality, tool wear, and process parameters (such as cutting forces and temperature as well as achievable material removal rate) Updated topics regarding process fluids for abrasive machining and fluid delivery




Tribology of Abrasive Machining Processes


Book Description

This book draws upon the science of tribology to understand, predict and improve abrasive machining processes. Pulling together information on how abrasives work, the authors, who are renowned experts in abrasive technology, demonstrate how tribology can be applied as a tool to improve abrasive machining processes. Each of the main elements of the abrasive machining system are looked at, and the tribological factors that control the efficiency and quality of the processes are described. Since grinding is by far the most commonly employed abrasive machining process, it is dealt with in particular detail. Solutions are posed to many of the most commonly experienced industrial problems, such as poor accuracy, poor surface quality, rapid wheel wear, vibrations, work-piece burn and high process costs. This practical approach makes this book an essential tool for practicing engineers. Uses the science of tribology to improve understanding and of abrasive machining processes in order to increase performance, productivity and surface quality of final products A comprehensive reference on how abrasives work, covering kinematics, heat transfer, thermal stresses, molecular dynamics, fluids and the tribology of lubricants Authoritative and ground-breaking in its first edition, the 2nd edition includes 30% new and updated material, including new topics such as CMP (Chemical Mechanical Polishing) and precision machining for micro-and nano-scale applications




Machining with Abrasives


Book Description

Abrasive machining is one of the most important processes used in manufacturing engineering to remove unwanted material and to obtain the desired geometry and surface quality. Abrasive machining processes are processes where material is removed from a work piece using a multitude of hard angular abrasive particles or grains which may or may not be bonded to form a tool. Abrasive Machining discusses the fundamentals and advances in the abrasive machining processes, and provides a complete overview of the newly developing areas in the field including but not limited to, high efficiency deep grinding and micro and nanogrinding.




Basics of Cutting and Abrasive Processes


Book Description

Manufacturing is the basic industrial activity generating real value. Cutting and abrasive technologies are the backbone of precision production in machine, automotive and aircraft building as well as of production of consumer goods. We present the knowledge of modern manufacturing in these technologies on the basis of scientific research. The theory of cutting and abrasive processes and the knowledge about their application in industrial practice are a prerequisite for the studies of manufacturing science and an important part of the curriculum of the master study in German mechanical engineering. The basis of this book is our lecture “Basics of cutting and abrasive processes” (4 semester hours/3 credit hours) at the Leibniz University Hannover, which we offer to the diploma and master students specializing in manufacturing science.




Advances in Abrasive Based Machining and Finishing Processes


Book Description

This book presents the advances in abrasive based machining and finishing in broad sense. Specifically, the book covers the novel machining and finishing strategies implemented in various advanced machining processes for improving machining accuracy and overall quality of the product. This book presents the capability of advanced machining processes using abrasive grain. It also covers ways for enhancing the production rate as well as quality. It fulfills the gap between the production of any complicated components and successful machining with abrasive particles.




Machining and Tribology


Book Description

Machining and Tribology provides insight into both the role of tribology in machining and the effects of various machining processes on tribology, exploring topics such as machining mechanisms, coolant technology, tool wear, and more. Covering the latest research, the book starts by looking at the tribological aspects of turning, milling, and drilling processes. From there, it explores the effects of different coolants such as flood, minimum quantity lubrication, and cryogenics on machining forces, tool wear, friction, chip formation, and surface generation during various machining processes. Tribological considerations of machined components follow, and the volume concludes with chapters covering simulation scenarios for predicting machining forces, tool wear, surface generation, and chip formation. Draws upon the science of tribology to better understand, predict, and improve machining processes Covers tribology in different types of machining such as turning, milling, grinding, abrasive jet machining, and others Explores the underlying mechanisms of coolant contributions on machining processes Applies simulation techniques to explore the mechanism of nano-machining







Tribology of Machine Elements


Book Description

Tribology is a branch of science that deals with machine elements and their friction, wear, and lubrication. Tribology of Machine Elements - Fundamentals and Applications presents the fundamentals of tribology, with chapters on its applications in engines, metal forming, seals, blasting, sintering, laser texture, biomaterials, and grinding.




Fundamentals of Tribology


Book Description

There are many occasions when quick solutions to problems in tribology are needed. For example, an understanding of the lubrication mechanism in a racing car engine has led to an improvement in performance. Why does a woman's face cream make her look younger for a time? Tribologists are frequently summoned in legal cases as expert witnesses after people have slipped in public places. Improvements to the human artificial hip joint are also partly a result of extensive tribology research. In order to solve such problems, tribology should be regarded as an important undergraduate course. This book covers tribology in such a way as to provide simple approximate solutions to frequent practical problems. Unlike previous books, which catered for earlier generations of undergraduates, today's students generally have sophisticated computer systems available in their colleges. Therefore, many of the worked and set examples in the book are made easier by using readily available software such as Math CAD. Readers will thus gain practice in using it, and will benefit in general by understanding the mathematical principles involved in the solutions. This book is particularly useful to engineering undergraduates and practicing engineers needing a quick solution to tribological problems. Contents:Introduction to TribologyThe Nature of Rough SurfacesElastic Solids in Normal ContactDry Friction and WearLubricant PropertiesThe Reynolds and Energy EquationsThrust BearingsJournal BearingsExternally Pressurized (EP) BearingsElastohydrodynamic Lubrication (EHL)Fatigue Life of Rolling Element BearingsTransient Elastohydrodynamic LubricationNano-TribologyBio-Tribology Readership: Advanced undergraduates and PhD students starting their research; practicing engineers and scientists in industry.




Advances in Abrasive Processes


Book Description

Volume is indexed by Thomson Reuters CPCI-S (WoS). Extensive research during the past 30 years has provided a relatively complete understanding of the many diverse aspects of abrasive processes which are suitable for the final machining of components that require smooth surfaces and precise tolerances. Although widely used in industry, abrasive treatments remain perhaps the least understood of all machining processes. Advances in the field of abrasive processes are therefore of great fundamental and practical interest.