Waste Heat Recovery in Process Industries


Book Description

Explore modern waste heat recovery technology across a variety of industries In Waste Heat Recovery in Process Industries, esteemed thermal engineer Hussam Jouhara delivers an organized and comprehensive exploration of waste heat recovery systems with a focus on industrial applications in different temperature ranges. The author describes various waste heat recovery systems, like heat exchangers, waste heat boilers, air preheaters, direct electrical conversion devices, and thermal storage. The book also offers discussions of the technologies and applications relevant to different temperature ranges present in industrial settings along with revealing case studies from various industries. Waste Heat Recovery in Process Industries examines a variety of industries, from steel to ceramics, chemicals, and food, and how plants operating in these sectors can use waste heat to improve their energy efficiency, reduce energy costs, and minimize their carbon footprint. The book also offers: A thorough introduction to waste heat recovery systems, including recuperative and regenerative burners, heat exchangers, waste heat boilers, air preheaters, and heat pumps Comprehensive explorations of low temperature applications, below 100°C, including advantages and drawbacks, as well as illustrative case studies Practical discussions of medium temperature applications, between 100°C and 400°C, including case studies In-depth examination of high temperature applications, above 400°C, including several case studies Perfect for chemical, mechanical, process, and power engineers, Waste Heat Recovery in Process Industries is also an ideal resource for professionals working in the chemical, metal processing, pharmaceutical, and food industries.







Energy Management Handbook


Book Description







Advances in Thermal Energy Storage Systems


Book Description

Thermal energy storage (TES) technologies store thermal energy (both heat and cold) for later use as required, rather than at the time of production. They are therefore important counterparts to various intermittent renewable energy generation methods and also provide a way of valorising waste process heat and reducing the energy demand of buildings. This book provides an authoritative overview of this key area. Part one reviews sensible heat storage technologies. Part two covers latent and thermochemical heat storage respectively. The final section addresses applications in heating and energy systems. - Reviews sensible heat storage technologies, including the use of water, molten salts, concrete and boreholes - Describes latent heat storage systems and thermochemical heat storage - Includes information on the monitoring and control of thermal energy storage systems, and considers their applications in residential buildings, power plants and industry




Steam Generators and Waste Heat Boilers


Book Description

Incorporates Worked-Out Real-World Problems Steam Generators and Waste Heat Boilers: For Process and Plant Engineers focuses on the thermal design and performance aspects of steam generators, HRSGs and fire tube, water tube waste heat boilers including air heaters, and condensing economizers. Over 120 real-life problems are fully worked out which will help plant engineers in evaluating new boilers or making modifications to existing boiler components without assistance from boiler suppliers. The book examines recent trends and developments in boiler design and technology and presents novel ideas for improving boiler efficiency and lowering gas pressure drop. It helps plant engineers understand and evaluate the performance of steam generators and waste heat boilers at any load. Learn How to Independently Evaluate the Thermal Performance of Boilers and Their Components This book begins with basic combustion and boiler efficiency calculations. It then moves on to estimation of furnace exit gas temperature (FEGT), furnace duty, view factors, heat flux, and boiler circulation calculations. It also describes trends in large steam generator designs such as multiple-module; elevated drum design types of boilers such as D, O, and A; and forced circulation steam generators. It illustrates various options to improve boiler efficiency and lower operating costs. The author addresses the importance of flue gas analysis, fire tube versus water tube boilers used in chemical plants, and refineries. In addition, he describes cogeneration systems; heat recovery in sulfur plants, hydrogen plants, and cement plants; and the effect of fouling factor on performance. The book also explains HRSG simulation process and illustrates calculations for complete performance evaluation of boilers and their components. Helps plant engineers make independent evaluations of thermal performance of boilers before purchasing them Provides numerous examples on boiler thermal performance calculations that help plant engineers develop programming codes with ease Follows the metric and SI system, and British units are shown in parentheses wherever possible Includes calculation procedures for the basic sizing and performance evaluation of a complete steam generator or waste heat boiler system and their components with appendices outlining simplified procedures for estimation of heat transfer coefficients Steam Generators and Waste Heat Boilers: For Process and Plant Engineers serves as a source book for plant engineers, consultants, and boiler designers.




Industrial Furnaces


Book Description

The fully updated edition of the "furnace man's bible" This new revision of Industrial Furnaces, the cornerstone volume in the field, provides up-to-date, reliable guidance for how to best use furnaces. Continuing a long tradition as a dependable reference, this Sixth Edition helps engineers adjust to changing modes of furnace operation with valuable know-how in critical areas in which experience counts as much as analytical skills. Thorough discussions address the latest hard information and data for working with industrial furnaces across all industries and specialties, including steelmaking, ceramics, and chemical processes. Broadened coverage in this new edition includes material on furnaces used for composites, glass, ceramics, and other nontraditional materials. Industrial Furnaces, Sixth Edition is a must-have for use by everyone working with industrial heat processing.




Industrial Boilers and Heat Recovery Steam Generators


Book Description

Filled with over 225 boiler/HRSG operation and design problems, this book covers steam generators and related systems used in process plants, refineries, chemical plants, electrical utilities, and other industrial settings. Emphasizing the thermal engineering aspects, the author provides information on the design and performance of steam generators




Integrated Maintenance and Energy Management in the Chemical Industries


Book Description

This book provides guidelines to ensure a safe and smooth running chemical production plant. It presents in detail such important considerations as selection of proper technology with efficient machinery (for a new plant) or expansion / diversification of existing plants for manufacture of more products for safe and pollution-free operation.This book also provides guidelines for improved plant layout, and selection of raw materials to reduce pre-processing costs prior to feeding to process units. The book further examines procuring better inputs (such as catalysts, filter cloths, tower internals etc) required for smooth plant operation and better product quality for client satisfaction, enhanced process control through suitable instrumentation, and preventive maintenance.Typical conflicts arising in production units due to different priorities among sales departments, purchasing departments, production engineers, and maintenance engineers are addressed. The book also suggests methods to reduce the loss of energy during start up and shutdowns, increase equipment life, and prevent environmental pollution.Case studies are included in appropriate chapters.




Innovative Renewable Waste Conversion Technologies


Book Description

This book investigates innovative solutions to increase the share of renewable engery in the global power mix, with a particular focus on improved and sustainable biomass conversion technologies. To this end, the book deals with an analysis of the generation mix of renewable energies (including biofuels, renewable waste and biogas) in the overall power balance of several countries. In addition, the possibilities of using bioenergy resources in the context of power generation are thoroughly analyzed. As one of the most important ways of converting biomass into energy, the combustion process is analyzed in detail, highlighting the vast potential for the use of innovative biofuels. In this context, a detailed classification of existing biofuels is established, reflecting the relationship between their energy properties and their potential use in industrial facilities. Additionally, the most efficient combustion technologies for the respective applications are discussed. Furthermore, the authors emphasize that the management of renewable waste, both from industry (tannery waste and oils from transport) and agriculture, requires an economic and environmental friendly approach. The challenges of burning various renewable waste fuels and upgrading industrial facilities are discussed, and the ideas and technologies presented in this book contribute to the UN Sustainable Development Goal (SDG) for "Affordable and Clean Energy". The book is a useful resource for professionals dealing with current and upcoming activities related to renewable energy combustion, and a good starting point for young researchers.