Weld Cracking in Ferrous Alloys


Book Description

Weld cracks are unacceptable defects that can compromise the integrity of welded structures. Weld cracking can lead to structural failures which at best will require remedial action and at worst can lead to loss of life. Weld cracking in ferrous alloys reviews the latest developments in the design, evaluation, prevention and repair of weld cracks.Part one reviews the fundamentals as well as recent advances in the areas of welding technology, design and material selection for preventing weld cracking. Part two analyses weld crack behaviour, evaluation and repair of cracking/cracked welds. The book benefits from an extensive and robust chapter on the topic of NDE and quality control that was contributed by one of the most respected non-destructive evaluation and development groups in the world. Part three covers environment assisted weld cracking.With its distinguished editor and international team of contributors, Weld cracking in ferrous alloys is a valuable source of reference for all those concerned with improving the quality of welding and welded components. In the planning and development of this book, particular care has been taken to make the chapters suitable for people from other disciplines who need to understand weld cracking and failure. - Reviews the latest developments in the design, evaluation, prevention and repair of weld cracks - Assesses recent advances in welding technology, design and material selection - Analyses weld crack behaviour, evaluation and repair including environment assisted weld cracking




Hot Cracking Phenomena in Welds


Book Description

Although the avoidance of hot cracking still represents a major topic in modern fabrication welding components, the phenomena have not yet been fully understood. Through the 20 individual contributions from experts all over the world the present state of knowledge about hot cracking during welding is defined, and the subject is approached from four different viewpoints. The first chapter provides an overview of the various hot cracking phenomena. Different mechanisms of solidification cracking proposed in the past decades are summarized and new insight is particularly given into the mechanism of ductility dip cracking. The effects of different alloying elements on the hot cracking resistance of various materials are shown in the second chapter and, as a special metallurgical effect, the initiation of stress corrosion cracking at hot cracks has been highlighted. The third chapter outlines how numerical analyses and other modelling techniques can be utilized to describe hot cracking phenomena and how such results might contribute to the explanation of the mechanisms. Various hot cracking test procedures are presented in the final chapter with a special emphasis on standardization. For the engineering and natural scientists in research and development the book provides both, new insight and a comprehensive overview of hot cracking phenomena in welds. The contributions additionally give numerous individual solutions and helpful advice for international welding engineers to avoid hot cracking in practice. Furthermore, it represents a very helpful tool for upper level metallurgical and mechanical engineering students.




Hot Cracking Phenomena in Welds II


Book Description

Failure of welded components can occur during service as well as during fabrication. Most common, analyses of the resistance of welded components against failure are targeted at crack avoidance. Such evaluations are increasingly carried out by modern weldability studies, i. e. considering interactions between the selected base and filler materials, structural design and welding process. Such weldability investigations are particularly targeted to prevent hot cracking, as one of the most common cracking phenomena occurring during weld fabrication. To provide an international information and discussion platform to combat hot cracking, an international workshop on Hot Cracking Phenomena in Welds has been created, based on an initiative of the Institute for Materials and Joining Technology at the Otto-von-Guericke University in Magdeburg and the Division V. 5 – Safety of Joined Components at the Federal Institute for Materials Research and Testing (BAM) in Berlin, Germany. The first workshop was organized in Berlin under the topics mechanisms and phenomena, metallurgy and materials, modelling and simulations as well as testing and standardization. It consisted of 20 individual contributions from eight countries, which were compiled in a book that found a very ready market, not only in the welding community. As a consequence of increasing interest, it has been decided to establish the Workshop on Hot Cracking Phenomena in Welds as a regular event every three years embedded in the International Institute of Welding (IIW). Attached to the IIW Commission IX and II Spring intermediate meetings, the second workshop was organized in March 2007.




Hot Cracking Phenomena in Welds III


Book Description

This is the third in a series of compendiums devoted to the subject of weld hot cracking. It contains 22 papers presented at the 3rd International Hot Cracking Workshop in Columbus, Ohio USA in March 2010. In the context of this workshop, the term “hot cracking” refers to elevated temperature cracking associated with either the weld metal or heat-affected zone. These hot cracking phenomena include weld solidification cracking, HAZ and weld metal liquation cracking, and ductility-dip cracking. The book is divided into three major sections based on material type; specifically aluminum alloys, steels, and nickel-base alloys. Each of these sections begins with a keynote paper from prominent researchers in the field: Dr. Sindo Kou from the University of Wisconsin, Dr. Thomas Böllinghaus from BAM and the University of Magdeburg, and Dr. John DuPont from Lehigh University. The papers contained within include the latest insight into the mechanisms associated with hot cracking in these materials and methods to prevent cracking through material selection, process modification, or other means. The three Hot Cracking Phenomena in Welds compendiums combined contain a total of 64 papers and represent the best collection of papers on the topic of hot cracking ever assembled.




Weld Integrity and Performance


Book Description

Key articles from over 10 separate ASM publications are brought together as a practical reference on weld integrity crack prevention. This book thoroughly covers the essentials of weld solidification and cracking, weldability and material selection, process control and heat treatment, failure analysis, and fatigue and fracture mechanics weldments. Contents also include an appendix for quick reference of tabular data on weldability of alloys, process selection, recommended interpass and heat treatment temperatures, and qualification codes and standards.




Cracking Phenomena in Welds IV


Book Description

This is the fourth volume in the well-established series of compendiums devoted to the subject of weld hot cracking. It contains the papers presented at the 4th International Cracking Workshop held in Berlin in April 2014. In the context of this workshop, the term “cracking” refers to hot cracking in the classical and previous sense, but also to cold cracking, stress-corrosion cracking and elevated temp. solid-state cracking. A variety of different cracking subjects are discussed, including test standards, crack prediction, weldability determination, crack mitigation, stress states, numerical modelling, and cracking mechanisms. Likewise, many different alloys were investigated such as aluminum alloys, copper-aluminum dissimilar metal, austenitic stainless steel, nickel base alloys, duplex stainless steel, creep resistant steel, and high strength steel.




Welding High-strength Steels


Book Description

Recent studies of the developments in welding steels with yield strengths greater than 150 ksi have included low-alloy martensitic steels, medium-alloy martensitic steels, nickel maraging steels, and bainitic steels. Only weldments from medium-alloy martensitic steels and nickel maraging steels have mechanical properties approaching those of the base plate without a complete postweld heat treatment. The most serious problem with the other steel is low toughness in the weld fusion zone. Adequate weld metal toughness under conditions of elastic strain can be obtarined over the entire 150 to 225 ksi yield-strength range only if the tungsten-arc welding process is used. Processes with higher deposition rates can produce comparable weld deposits only in the lower portion of the range. Above a yield strength of 200 ksi, 18Ni maraging steel weldments have the best combination of strength and toughness. Below 200 ksi, the HP 9-4-25 medium-alloy martensitic steel and 12Ni maraging steel weldments have nearly equal properties.




Heat Treatment of Welded Steel Structures


Book Description

An updated, revised and expanded version of Professor Burdekin's earlier work of the same title, this book explains this branch of thermal engineering in clear, practical terms. It concentrates on steels - the most predominant engineering media - and is essential reading for all those involved in the study or practice of welding high performance steel structures.




Trends In Welding Research


Book Description




Weldability of Materials


Book Description