Development of Numerical Approaches to Predict Ductile and Cleavage Fracture of Structural Materials


Book Description

"Numerical simulations mainly using finite element method are playing a more and more important role in prediction of fracture-induced failure for high performance structure. This thesis seeks to develop numerical approaches to predict ductile and cleavage fracture in structural materials. For ductile fracture, the discrete void approach reveals the failure mechanisms explicitly and is used to study the trends of fracture toughness. The porous continuum approach provides an effective means to predict extensive crack propagation. We consider the occurrence of material failure (void coalescence) as when localization of plastic flow takes place in the inter-void ligament and obtain the failure criterion as a function of the stress triaxiality ratio and the Lode angle. The Gologanu-Leblond Devaux (GLD) model, which accounts for the evolution of both void volume and void shape, is used to describe the porous placticity behavior and is implemented into ABAQUS via a user subroutine. Numerical simulations are performed to predict extensive crack growth in ductile solids for a thin aluminum 2024-T3 plate and verified by successful predication of crack extension in various specimens, including the multiple site damage speciments. The effect of stress triaxiality and Lode angle is further analyzed and the Xue-Wierzbicki fracture locus is employed as a criterion for void colescence. Combination of GLD model and X-W fracture locus is then applied to a DH-36 steel with specimens experiencing a wide range of stress triaxiality and Lode angles at failure. The numerical simulation results agree very well with the experimental results. For cleavage fracture, a modified three parameter Weibull stress model is proposed and used to predict the fracture of A508 steel at three different temperatures. By integrating the Weibull stress model over the plastic process zone, the failure probability can be obtained and comparison is made with the experiment result. Issues addressed include calibration of the model parameters, introduction of a threshold parameter, dependencies of the model parameters on temperature, plastic strain effect and crack tip triaxiality effect, etc."--Abstract.




Fracture Mechanics


Book Description

Papers of the June 1990 meeting held in Atlanta, Ga. The first volume (47 papers) concentrates on experimental and theoretical aspects of fracture mechanics. Volume two (26 papers) covers numerical and computational approaches. Topics include: ductile fracture, high-temperature and time-dependent fr










Fracture at all Scales


Book Description

This book is a compilation of selected papers from the 2014 New Trends in Fatigue and Fracture (NT2F14) Conference, which was held in Belgrade, Serbia. This prestigious conference brought together delegates from around the globe to discuss how to characterize, predict and analyze the fatigue and fracture of engineering materials, components, and structures using theoretical, experimental, numerical and practical approaches. It highlights some important new trends in fracture mechanics presented at the conference, such as: • two-parameter fracture mechanics, arising from the coupling of fracture toughness and stress constraints • high-performance steel for gas and oil transportation and production (pressure vessels and boilers) • safety and reliability of welded joints This book includes 12 contributions from well-known international scientists and a special tribute dedicated to the scientific contributions of Stojan Sedmark, who passed away in 2014.




A Stress-weighted Damage Model for Ductile Fracture Initiation in Structural Steel Under Cyclic Loading and Generalized Stress States


Book Description

Fracture in steel structures represents a critical limit state in evaluating the safety and resiliency of civil infrastructure during earthquakes. This importance was demonstrated by the widespread fractures observed in older steel connections during the 1994 Northridge Earthquake, and in modern connections during the 2011 Christchurch Earthquake. The application of traditional crack-tip fracture mechanics to structural design provisions has successfully delayed the onset of Northridge-type brittle fracture. However, the extreme strain capacity in modern ductile connections increases the relevance of ductile fracture. Recent developments in 'local' fracture models have proven successful at predicting ductile fracture under many conditions. However, the application of these models has been limited due to their limited scope and difficulty in evaluation of the necessary continuum parameters. The current objective in the structural engineering community of replacing full-scale experiments with advanced finite element simulations require accurate models and calibration techniques to evaluate cyclic plasticity and fracture predictions. Motivated by the above requirements, the objectives of the present study are to (1) further the understanding of the ductile fracture mechanism for all stress, (2) develop robust methods for the calibration of constitutive parameters and local fracture models in highly plastic materials, and (3) to develop a new damage-based model to predict ductile fracture under all relevant structural conditions states (especially those with low stress triaxiality). These objectives are accomplished through an extensive experimental program, including 48 monotonic and cyclic specimens in geometries designed to effectively interrogate the fracture criteria. A total of six specimen designs are tested, including three original designs developed for the current study. Complementary finite element analyses are used to evaluate the local fracture criteria, and micrographic examination and void cell simulations provide insight into the fracture mechanism at varying stress states. The data from these experiments and the derived fracture model demonstrate the importance of the deviatoric stress state, in addition to the hydrostatic pressure, in the fracture ductility of steel. Specifically, material in a plane strain condition is found to exhibit about 50\% more fracture ductility than material in an axisymmetric stress condition. Through meta-analysis of test data from this and previous studies, ductile fracture is found to be prohibited under negative (compressive) hydrostatic pressure.




Introducing Heterogeneity Into Brittle Fracture Modeling of a 22NiMoCr37 Ferritic Steel Ring Forging


Book Description

Microstructural observations of the 22NiMoCr37 "EURO" reactor pressure vessel (RPV) steel ring forging reveal that there is a banded structure along the radial direction, composed of alternate layers rich in bainite and ferrite of wavelength ~1.5 ±0.75 mm. Heterogeneity at this meso (millimetre)-scale as well as at the micro (micrometre)-scale is currently not considered by conventional fracture mechanics. This paper describes the development of two numerical approaches aimed at incorporating such heterogeneity into the Beremin local approach model of cleavage failure, a model that has been used extensively for predicting the brittle fracture of ferritic RPV steels. The approaches developed combine the crystal plasticity finite element method (CPFEM) with continuum finite element analysis (FEA). CPFEM is applied to predict stress distributions at the microscale and to obtain phase-specific yield and flow properties for continuum FEA that derives stresses at the mesoscale. The results confirm that deformation heterogeneity on the micro- and mesoscales influences the local development of stress. At the microscale, the stress distribution within a representative volume of material located within the crack-tip plastic zone is shown to follow a normal distribution with a ratio of mean stress to standard deviation tending towards 0.1. These results indicate local stress levels that are within approximately ±20 % of those derived using continuum FEA. At the mesoscale, a periodic variation of stress is predicted within the larger representative volume. This variation is less dramatic than that observed at the microscale, though it still gives a spatial variation in maximum principal stress of approximately ±7 % between bainite- and ferrite-rich microstructural regions. These results suggest a significant influence of deformation heterogeneity on local stress levels, particularly at the microscale. However, the conventional Beremin cleavage fracture model, modified to account for microscale stress distribution, predicts only a modest influence of deformation heterogeneity on cleavage fracture probability, increasing Pf by just 5 %. This highlights the need to account for both the spatial variation in cleavage initiation sites as well as the distribution in stress throughout the microstructure. The paper describes one approach for this development.




Comprehensive Structural Integrity


Book Description

The aim of this major reference work is to provide a first point of entry to the literature for the researchers in any field relating to structural integrity in the form of a definitive research/reference tool which links the various sub-disciplines that comprise the whole of structural integrity. Special emphasis will be given to the interaction between mechanics and materials and structural integrity applications. Because of the interdisciplinary and applied nature of the work, it will be of interest to mechanical engineers and materials scientists from both academic and industrial backgrounds including bioengineering, interface engineering and nanotechnology. The scope of this work encompasses, but is not restricted to: fracture mechanics, fatigue, creep, materials, dynamics, environmental degradation, numerical methods, failure mechanisms and damage mechanics, interfacial fracture and nano-technology, structural analysis, surface behaviour and heart valves. The structures under consideration include: pressure vessels and piping, off-shore structures, gas installations and pipelines, chemical plants, aircraft, railways, bridges, plates and shells, electronic circuits, interfaces, nanotechnology, artificial organs, biomaterial prostheses, cast structures, mining... and more. Case studies will form an integral part of the work.




Advances in Fracture Research


Book Description

Fracture is a major cause of failure in metallic and non-metallic materials and structures. An understanding of the micro- and macro- mechanisms of fracture enables materials scientists to develop materials with high fracture resistance, which in turn helps engineers and designers to ensure the soundness and integrity of structures made from these materials. The International Congress on Fracture is held every four years and is an occasion to take stock of the major achievements in the broad field of fracture, to honour those who have made lasting contributions to this field, and to reflect on the future directions. ICF9 is published in six volumes covering the areas of:-- Failure Analysis, Remaining Life Assessment, Life Extension and Repair- Failure of Multiphase and Non-Metallic Materials- Fatigue of Metallic and Non-Metallic Materials and Structures- Theoretical and Computational Fracture Mechanics and New Directions- Testing and Characterization Methods, and Interfacial Fracture Mechanics- High Strain Rate Fracture and Impact Mechanics.




Fracture of Structural Materials


Book Description