Effects of Prior Ductile Tearing on Cleavage Fracture Toughness in the Transition Region


Book Description

Previous work by the authors described a micromechanics fracture model to correct measured J sub c-values for the mechanistic effects of large- scale yielding. This new work extends the model to also include the influence of ductile crack extension prior to cleavage. Ductile crack extensions of 10-15 X the initial crack tip opening displacement at initiation are considered in plane-strain, finite element computations The finite element results demonstrate a significant elevation in crack-tip constraint due to macroscopic 'sharpening' of the extending tip relative to the-blunt tip at the initiation of growth. However this effect is offset partially by the additional plastic deformation associated with the increased applied J required to grow the crack. The initial a/W ratio, tearing modulus, strain hardening exponent and specimen size interact in a complex manner to define the evolving near-tip conditions for cleavage fracture. The paper explores development of the new model, provides necessary graphs and procedures for its application and demonstrates the effects of the model on fracture data sets for two pressure vessel steels (A533B and A515). J- integral, Constraint, Scaling model, Ductile-brittle, Crack growth effects.




Effects of Prior Ductile Tearing on Cleavage Fracture in the Ductile-to-brittle Transition Region


Book Description

Experimental studies demonstrate a significant effect of specimen size, a/W ratio and prior ductile tearing on cleavage fracture toughness values ($Jsb{c}$) measured in the ductile-to-brittle transition region of ferritic materials. In the lower-transition region, cleavage fracture often occurs under conditions of large-scale yielding but without prior ductile crack extension. The increased toughness develops when plastic zones formed at the crack tip interact with nearby specimen surfaces which relaxes crack-tip constraint (stress triaxiality). In the mid-to-upper transition region, small amounts of ductile crack extension (typically $







Numerical Modeling of Ductile Tearing Effects on Cleavage Fracture Toughness


Book Description

Experimental studies demonstrate a significant effect of specimen size, a/W ratio and prior ductile tearing on cleavage fracture toughness values (J[sub c]) measured in the ductile-to-brittle transition region of ferritic materials. In the lower-transition region, cleavage fracture often occurs under conditions of large-scale yielding but without prior ductile crack extension. The increased toughness develops when plastic zones formed at the crack tip interact with nearby specimen surfaces which relaxes crack-tip constraint (stress triaxiality). In the mid-to-upper transition region, small amounts of ductile crack extension (often




Constraint Effects in Fracture


Book Description

Papers presented at the symposium on [title] held in Indianapolis, Indiana, May 1991, provide a framework for quantifying constraint effects in terms of both continuum mechanics and micro-mechanical modeling approaches. Such a framework is useful in establishing accurate predictions of the fracture







The 'Local Approach' to Cleavage Fracture


Book Description

This report assesses the current state of knowledge of the 'local approach' to cleavage fracture, reviews application to ferritic steels and their weldments and addresses limitations and disadvantages of the methodology.




Application of the Local Approach to Fracture in the Brittle-to-Ductile Transition Region of Mismatched Welds


Book Description

This paper predicts the cleavage resistance of steel welds in the ductile-to-brittle transition region by the Local Approach. Attention is payed to the strength mismatch effect on the ductile tearing and subsequent cleavage fracture. Welded joints of pipeline steels, X65 and X80 steels according to API 5L, are made with the same electrode under the same heat input condition. The resultant weld metals are matched for the X80 steel welds and overmatched for the X65 steel welds in terms of the yield strength. The fracture behavior is investigated with 3-point bend specimens and tension plate specimens with a notch in the weld metal close to the fusion line. The strength mismatch and specimen geometry exert a large influence on the cleavage toughness and prior ductile tearing; CTOD toughness and crack growth resistance for the X65 tension welds increased significantly. This is due to a loss of constraint induced by the strength overmatch and tension geometry. The fracture driving force is evaluated by the Weibull stress as a function of the crack growth. The computational cell model is applied for the analysis of crack growth, where the independence of the cell parameters on the strength mismatch and specimen geometry is verified. Using the Weibull stress fracture criterion coupled with the crack growth analysis, 3-point bend toughness results can be transferred to the fracture strength evaluation of tension loaded welds with strength mismatch in the ductile-to-brittle transition region.







Prediction of Cleavage Fracture in the Brittle to Ductile Transition Region of a Ferritic Steel


Book Description

A model is presented to predict the event of cleavage fracture in the brittle to ductile transition region. In this region cleavage fracture could occur after some amount of ductile tearing. The model takes into account the competition between the nucleation of voids at second phase inclusions leading to ductile fracture and the nucleation of unstable micro cracks initiated at second phase inclusions leading to cleavage fracture. The model was tested on four point bend specimens of a ferritic steel tested in the brittle to ductile transition region. It was shown that there could be a significant amount of ductile crack growth before the specimens failed by cleavage. Two different crack growth simulations were performed to investigate the stresses ahead of a ductile growing crack. One simulation takes into account the softening of the material in the process zone, due to damage, around a quasistatically ductile growing crack. The second simulation neglects this damage. It was found that the crack opening stress near the crack tip in the process zone is significantly lower than in the analysis neglecting the effect of damage. Further from the crack tip, outside the damage zone the crack opening stresses are similar in both simulations.