Industrial Waste Heat Recovery - Potential Applications, Available Technologies and Crosscutting R & D Opportunities


Book Description

The purpose of this report was to explore key areas and characteristics of industrial waste heat and its generation, barriers to waste heat recovery and use, and potential research and development (R & D) opportunities. The report also provides an overview of technologies and systems currently available for waste heat recovery and discusses the issues or barriers for each. Also included is information on emerging technologies under development or at various stages of demonstrations, and R & D opportunities cross-walked by various temperature ranges, technology areas, and energy-intensive process industries.




Waste Heat Recovery


Book Description

This study was initiated in order to evaluate RD & D needs for improving waste heat recovery technologies. A bottomup approach is used to evaluate waste heat quantity, quality, recovery practices, and technology barriers in some of the largest energyconsuming units in U.S. manufacturing. The results from this investigation serve as a basis for understanding the state of waste heat recovery and providing recommendations for RD & D to advance waste heat recovery technologies.




Waste Heat


Book Description

"Waste Heat: Sources and Uses introduces the main waste heat sources that come from the industrial, electric, commercial, residential and transportation sectors of society. The wide applications of waste heat through heat pumps are then detailed, mainly including gas heating, hot water production, and steam production (for sterilization, distillation, rectification, etc.). A summary of the main findings and trends in the area of ejector-enhanced efficiency of waste heat recovery cycles and systems using low boiling point working fluids. Following a brief overview of the ejector, selected configurations of interest are presented and discussed in a variety of applications. The purpose of the following chapter is to provide a concise overview of waste heat availability and energy capturing potential, and the different technologies available for its recovery as well as their advantages and challenges. In closing, the different types of waste heat recovery technologies that are used in cement plants to produce electricity are reviewed, and the potential for electricity production from heat exhaust gases of three cement plants by using waste heat recovery technology is discussed"--




Waste Heat Recovery in Process Industries


Book Description

Explore modern waste heat recovery technology across a variety of industries In Waste Heat Recovery in Process Industries, esteemed thermal engineer Hussam Jouhara delivers an organized and comprehensive exploration of waste heat recovery systems with a focus on industrial applications in different temperature ranges. The author describes various waste heat recovery systems, like heat exchangers, waste heat boilers, air preheaters, direct electrical conversion devices, and thermal storage. The book also offers discussions of the technologies and applications relevant to different temperature ranges present in industrial settings along with revealing case studies from various industries. Waste Heat Recovery in Process Industries examines a variety of industries, from steel to ceramics, chemicals, and food, and how plants operating in these sectors can use waste heat to improve their energy efficiency, reduce energy costs, and minimize their carbon footprint. The book also offers: A thorough introduction to waste heat recovery systems, including recuperative and regenerative burners, heat exchangers, waste heat boilers, air preheaters, and heat pumps Comprehensive explorations of low temperature applications, below 100°C, including advantages and drawbacks, as well as illustrative case studies Practical discussions of medium temperature applications, between 100°C and 400°C, including case studies In-depth examination of high temperature applications, above 400°C, including several case studies Perfect for chemical, mechanical, process, and power engineers, Waste Heat Recovery in Process Industries is also an ideal resource for professionals working in the chemical, metal processing, pharmaceutical, and food industries.













Low-temperature Waste-heat Recovery in the Food and Paper Industries


Book Description

The potential of low-temperature waste-heat recovery technology is examined. An examination of barriers to impede waste-heat recovery is made and research programs are identified. Extensive information and data are presented in the following chapters: Waste Heat Recovery in the Wisconsin Food Industry; Waste Heat Recovery in the Wisconsin Pulp and Paper Industry; Industries' Economic Analysis of Energy Conservation Projects; Industrial Waste Heat Recovery (selection of heat-recovery heat exchangers for industrial applications, simplified procedure for selection of heat recovery heat exchangers for industrial applications, selection of heat pumps for industrial applications); Institutional Aspects of Industrial Energy Conservation (economic motivation for energy conservation and the industrial response, intrafirm idea channels and their sources, evaluation and approval of plant improvement projects, reported barriers to adopting waste heat recovery projects and recommendations for government involvement, and the final chapter is a summary with major conclusions given. Additional information is given in two appendices on the potential waste heat recovery in a cheese plant (calculation) and conditions for optimum exchanger size and break-even fuel cost. (MCW).




Waste Heat Recovery


Book Description

This book presents a comprehensive coverage of fundamentals, latest technologies and industrial applications of Waste Heat Recovery (WHR) in process industries. Simple and effective WHR techniques are illustrated with industrial examples, to help readers to identify, calculate and develop heat recovery potential in their processes. Key benefits of WHR projects, which are useful for developing successful WHR business cases, are demonstrated. Special emphasis is given towards major technical risks and mitigation plans, for implementing sound WHR projects. Techniques for reaping benefits of WHR projects for longer periods are also outlined. Applying these techniques with an understanding of the principles explained in this book, and taking cues from the examples and suggestions, the reader will be able to realise sustained benefits in their process