Numerical Modeling of Ductile Tearing Effects on Cleavage Fracture Toughness


Book Description

Experimental studies demonstrate a significant effect of specimen size, a/W ratio and prior ductile tearing on cleavage fracture toughness values (J[sub c]) measured in the ductile-to-brittle transition region of ferritic materials. In the lower-transition region, cleavage fracture often occurs under conditions of large-scale yielding but without prior ductile crack extension. The increased toughness develops when plastic zones formed at the crack tip interact with nearby specimen surfaces which relaxes crack-tip constraint (stress triaxiality). In the mid-to-upper transition region, small amounts of ductile crack extension (often







The 'Local Approach' to Cleavage Fracture


Book Description

This report assesses the current state of knowledge of the 'local approach' to cleavage fracture, reviews application to ferritic steels and their weldments and addresses limitations and disadvantages of the methodology.




Fatigue and Fracture Mechanics


Book Description




Effects of Prior Ductile Tearing on Cleavage Fracture Toughness in the Transition Region


Book Description

Previous work by the authors described a micromechanics fracture model to correct measured J sub c-values for the mechanistic effects of large- scale yielding. This new work extends the model to also include the influence of ductile crack extension prior to cleavage. Ductile crack extensions of 10-15 X the initial crack tip opening displacement at initiation are considered in plane-strain, finite element computations The finite element results demonstrate a significant elevation in crack-tip constraint due to macroscopic 'sharpening' of the extending tip relative to the-blunt tip at the initiation of growth. However this effect is offset partially by the additional plastic deformation associated with the increased applied J required to grow the crack. The initial a/W ratio, tearing modulus, strain hardening exponent and specimen size interact in a complex manner to define the evolving near-tip conditions for cleavage fracture. The paper explores development of the new model, provides necessary graphs and procedures for its application and demonstrates the effects of the model on fracture data sets for two pressure vessel steels (A533B and A515). J- integral, Constraint, Scaling model, Ductile-brittle, Crack growth effects.




Modeling the Constraint Effects on Fracture Toughness of Materials


Book Description

"Cleavage fracture has been a very important subject for engineers for a long time because of the catastrophic result it may cause. The experimental results of cleavage fracture exhibit a large amount of scatter and show significant constraint effect, which motivated the development of statistical and micromechanics based methods in order to deal with such problem. The Weibull stress model, which is based on the weakest link statistics, uses two parameters, m and [sigma]u?, to describe the inherent distribution of the micro-scale cracks once the plastic deformation has occurred and to define the relationship between the macro and micro-scale driving forces for cleavage fracture. In this paper we examine constraint effects on cleavage fracture toughness numerically using a constraint function g(M) derived from the Weibull stress model. The non-dimensional function g(M) describes the evolution of constraint loss effects on fracture toughness relative to reference plane-strain small scale yielding (SSY) condition (T-stress=0). We performed detailed finite element analyses of single-edge notched bending speciments and compute g(M) functions for them. The g-function varies with parameters of the Weibull stress model, material flow properties and speciment geometry but not with absolute specimen size. Knowing the g-function one can construct fracture driving force curves for each absolute size of interest."--Abstract.




A Combined Statistical and Constraint Model for the Ductile-Brittle Transition Region


Book Description

A model is presented which uses weakest link statistics to predict the fracture toughness of ferritic steels in the ductile-brittle transition region. This model is different from previous analyses in that it considers large-scale yielding and specimen geometry effects.




The Relationship Between Constraint and Ductile Fracture Initiation as Defined by Micromechanical Analyses


Book Description

The overall objective of this study is to provide a proven methodology to allow the transfer of ductile fracture initiation properties measured in standard labora tory specimens to large, complex, flawed structures. A significant part of this work involved specifically addressing effects of constraint on transferability under large scale yielding conditions. The approach taken was to quantify constraint effects through micro-mechanical fracture models coupled with finite element generated crack tip stress-strain fields to identify the local condition corresponding to fracture initiation. Detailed finite element models predicted the influence of specimen geometry, loading mode, and material flow properties on the crack tip fields.