Real-Time Fault Detection and Diagnosis Using Intelligent Monitoring and Supervision Systems


Book Description

In monitoring and supervision schemes, fault detection and diagnosis characterize high efficiency and quality production systems. To achieve such properties, these structures are based on techniques that allow detection and diagnosis of failures in real time. Detection signals faults and diagnostics provide the root cause and location. Fault detection is based on signal and process mathematical models, while fault diagnosis is focused on systems theory and process modeling. Monitoring and supervision complement each other in fault management, thus enabling normal and continuous operation. Its application avoids stopping productive processes by early detection of failures and by applying real-time actions to eliminate them, such as predictive and proactive maintenance based on process conditions. The integration of all these methodologies enables intelligent monitoring and supervision systems, enabling real-time fault detection and diagnosis. Their high performance is associated with statistical decision-making techniques, expert systems, artificial neural networks, fuzzy logic and computational procedures, making them efficient and fully autonomous in making decisions in the real-time operation of a production system.




Real Time Fault Monitoring of Industrial Processes


Book Description

This book presents a detailed and up-to-date exposition of fault monitoring methods in industrial processes and structures. The following approaches are explained in considerable detail: Model-based methods (simple tests, analytical redundancy, parameter estimation); knowledge-based methods; artificial neural network methods; and nondestructive testing, etc. Each approach is complemented by specific case studies from various industrial sectors (aerospace, chemical, nuclear, etc.), thus bridging theory and practice. This volume will be a valuable tool in the hands of professional and academic engineers. It can also be recommended as a supplementary postgraduate textbook. For scientists whose work involves automatic process control and supervision, statistical process control, applied statistics, quality control, computer-assisted predictive maintenance and plant monitoring, and structural reliability and safety.




Intelligent Fault Diagnosis and Accommodation Control


Book Description

Control systems include many components, such as transducers, sensors, actuators and mechanical parts. These components are required to be operated under some specific conditions. However, due to prolonged operations or harsh operating environment, the properties of these devices may degrade to an unacceptable level, causing more regular fault occurrences. It is therefore necessary to diagnose faults and provide the fault-accommodation control which compensates for the fault of the component by substituting a configuration of redundant elements so that the system continues to operate satisfactorily. In this book, we present a result of several years of work in the area of fault diagnosis and fault-accommodation control. It aims at information estimate methods when faults occur. The book uses the model built from the plant or process, to detect and isolate failures, in contrast to traditional hardware or statistical technologies dealing with failures. It presents model-based learning and design technologies for fault detection, isolation and identification as well as fault-tolerant control. These models are also used to analyse the fault detectability and isolability conditions and discuss the stability of the closed-loop system. It is intended to report new technologies in the area of fault diagnosis, covering fault analysis and control strategies of design for various applications. The book addresses four main schemes: modelling of actuator or sensor faults; fault detection and isolation; fault identification, and fault reconfiguration (accommodation) control. It also covers application issues in the monitoring control of actuators, providing several interesting case studies for more application-oriented readers.




Fault-Diagnosis Systems


Book Description

With increasing demands for efficiency and product quality plus progress in the integration of automatic control systems in high-cost mechatronic and safety-critical processes, the field of supervision (or monitoring), fault detection and fault diagnosis plays an important role. The book gives an introduction into advanced methods of fault detection and diagnosis (FDD). After definitions of important terms, it considers the reliability, availability, safety and systems integrity of technical processes. Then fault-detection methods for single signals without models such as limit and trend checking and with harmonic and stochastic models, such as Fourier analysis, correlation and wavelets are treated. This is followed by fault detection with process models using the relationships between signals such as parameter estimation, parity equations, observers and principal component analysis. The treated fault-diagnosis methods include classification methods from Bayes classification to neural networks with decision trees and inference methods from approximate reasoning with fuzzy logic to hybrid fuzzy-neuro systems. Several practical examples for fault detection and diagnosis of DC motor drives, a centrifugal pump, automotive suspension and tire demonstrate applications.




Fault-Diagnosis Applications


Book Description

Supervision, condition-monitoring, fault detection, fault diagnosis and fault management play an increasing role for technical processes and vehicles in order to improve reliability, availability, maintenance and lifetime. For safety-related processes fault-tolerant systems with redundancy are required in order to reach comprehensive system integrity. This book is a sequel of the book “Fault-Diagnosis Systems” published in 2006, where the basic methods were described. After a short introduction into fault-detection and fault-diagnosis methods the book shows how these methods can be applied for a selection of 20 real technical components and processes as examples, such as: Electrical drives (DC, AC) Electrical actuators Fluidic actuators (hydraulic, pneumatic) Centrifugal and reciprocating pumps Pipelines (leak detection) Industrial robots Machine tools (main and feed drive, drilling, milling, grinding) Heat exchangers Also realized fault-tolerant systems for electrical drives, actuators and sensors are presented. The book describes why and how the various signal-model-based and process-model-based methods were applied and which experimental results could be achieved. In several cases a combination of different methods was most successful. The book is dedicated to graduate students of electrical, mechanical, chemical engineering and computer science and for engineers.




Fault Detection, Diagnosis and Prognosis


Book Description

This book presents the main concepts, state of the art, advances, and case studies of fault detection, diagnosis, and prognosis. This topic is a critical variable in industry to reach and maintain competitiveness. Therefore, proper management of the corrective, predictive, and preventive politics in any industry is required. This book complements other subdisciplines such as economics, finance, marketing, decision and risk analysis, engineering, etc. The book presents real case studies in multiple disciplines. It considers the main topics using prognostic and subdiscipline techniques. It is essential to link these topics with the areas of finance, scheduling, resources, downtime, etc. to increase productivity, profitability, maintainability, reliability, safety, and availability, and reduce costs and downtime. Advances in mathematics, modeling, computational techniques, dynamic analysis, etc. are employed analytically. Computational techniques, dynamic analysis, probabilistic methods, and mathematical optimization techniques are expertly blended to support the analysis of prognostic problems with defined constraints and requirements. The book is intended for graduate students and professionals in industrial engineering, business administration, industrial organization, operations management, applied microeconomics, and the decisions sciences, either studying maintenance or needing to solve large, specific, and complex maintenance management problems as part of their jobs. The work will also be of interest to researches from academia.




Fault Detection and Diagnosis in Industrial Systems


Book Description

Early and accurate fault detection and diagnosis for modern chemical plants can minimize downtime, increase the safety of plant operations, and reduce manufacturing costs. This book presents the theoretical background and practical techniques for data-driven process monitoring. It demonstrates the application of all the data-driven process monitoring techniques to the Tennessee Eastman plant simulator, and looks at the strengths and weaknesses of each approach in detail. A plant simulator and problems allow readers to apply process monitoring techniques.




On-Line Fault Detection and Supervision in the Chemical Process Industries


Book Description

Addresses the application of quality management to the chemical process industry, in about 50 selected papers from an April 1991 symposium in Newark, Delaware. They discuss strategies for the detection and diagnosis of process faults; modeling, validation, and interpretation of process trends; neural networks in process supervision and fault diagnosis; and other aspects. Reproduced from the authors' copies. Annotation copyright by Book News, Inc., Portland, OR




Intelligent Monitoring, Control, and Security of Critical Infrastructure Systems


Book Description

This book describes the challenges that critical infrastructure systems face, and presents state of the art solutions to address them. How can we design intelligent systems or intelligent agents that can make appropriate real-time decisions in the management of such large-scale, complex systems? What are the primary challenges for critical infrastructure systems? The book also provides readers with the relevant information to recognize how important infrastructures are, and their role in connection with a society’s economy, security and prosperity. It goes on to describe state-of-the-art solutions to address these points, including new methodologies and instrumentation tools (e.g. embedded software and intelligent algorithms) for transforming and optimizing target infrastructures. The book is the most comprehensive resource to date for professionals in both the private and public sectors, while also offering an essential guide for students and researchers in the areas of modeling and analysis of critical infrastructure systems, monitoring, control, risk/impact evaluation, fault diagnosis, fault-tolerant control, and infrastructure dependencies/interdependencies. The importance of the research presented in the book is reflected in the fact that currently, for the first time in human history, more people live in cities than in rural areas, and that, by 2050, roughly 70% of the world’s total population is expected to live in cities.




Real-Time Fault Detection and Diagnosis: The Use of Learning Expert Systems to Handle the Timing of Events


Book Description

The successful performance of real-time, sensor-based fault detection and diagnosis in large and complex systems is seldom achieved by operators. Examples of operator and system failures are presented and analyzed. The lack of an effective method for handling temporal data is seen as one of the key problem in this area. As part of the solution to these problems, a methodolgy is introduced that is able to make good use of temporal data to perform fault diagnosis in a subsystem of a Navy ship gas turbine engine propulsion unit. The methodolgy is embedded in a computer program designed to be used as a decision aid to assist the operator. It utilizes machines learning, is able to cope with uncertainty at several levels, work in real-time, and is developed to the point of possible application. Data are presented and analyzed with regard to the effectiveness of this approach. Relevance and applicability to other process control and classification problems are discussed. The approach is put forth as an example of how relatively simple existing techniques can be assembled into more powerful real-time diagnostic tools. Keywords: artificial intelligence; multisensor integration.